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Bast fiber degumming preprocessor and bast fiber degumming preprocessing method

A technology of bast fiber and pretreatment machine, which is applied in the direction of fiber treatment, chemical post-treatment of fiber, and production of bast fiber by chemical method, which can solve the problem of high cost of degumming agent and equipment investment, unfavorable large-scale production, and enzyme activity rate Higher requirements and other issues, to achieve the effect of reducing the consumption of coal electricity and degumming agent, reducing the degumming treatment time, and shortening the treatment time

Active Publication Date: 2010-10-20
四川省丝绸工程技术研究中心
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the current biological degumming process is usually directly inoculated with degumming bacteria without pretreatment of raw materials. Although different strains have different requirements for process conditions such as temperature and pH value, generally speaking, the degumming process takes about 15-24 hours. The cycle is long, the consumption of electricity and coal is large, the enzyme activity rate is subject to high environmental conditions, and the survival rate is affected. The degumming agent cost and equipment investment are high, and because the degumming is not complete, chemical refining is still needed, and it has not been widely accepted by enterprises.
For the degumming process of short bast fibers such as mulberry fiber, whether it is a combination of biological, chemical or biochemical methods, the known pretreatment process is to soak the raw materials in warm water for as long as 24-48 hours, and the production cycle is long. , low efficiency, large space occupation, high cost of manual handling, high labor intensity, unfavorable for large-scale production

Method used

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0014] Such as figure 1 As shown, the bast fiber degumming pretreatment machine of the present invention comprises material box 1, machine cylinder 5, airtight machine cover 3, is provided with air valve 9 on airtight machine cover 3, is fixed on the electric hydraulic lifting device 7 above airtight machine cover 3 , the bottom of the airtight machine cover 3 is fixed with a material box frame 4, and the box wall of the material box 1 is provided with an eyelet 10, and the upper part of the material box can be opened for putting in and taking out raw materials; Vacuum pump 6 is installed, and pipeline is installed on the vacuum pump 6 and leads in the machine cylinder 5, has steam pipeline to lead into machine cylinder 5 outside machine cylinder 5, and steam valve 8 is installed on the steam pipeline. The device is made of stainless steel or other corrosion-resistant materials. The machine cylinder 5 is installed in the machine pit, and the machine edge is flush with the gro...

Embodiment 2

[0020] The bast fiber degumming pretreatment machine of this embodiment is the same as embodiment one, and the bast fiber degumming pretreatment method comprises the following steps:

[0021] 1) Put the ramie raw material into the material box 1, then put the material box 1 on the trolley 2, open the electro-hydraulic lifting device 7, raise the airtight cover 3 to the upper limit and stop the machine, and put it into the cylinder 5 at a temperature of 40C° , bath ratio 1: 3, pH value 3.5 by oxalic acid 1g / L and surfactant polyoxyethylene ether 1g / L preparation raw material treatment liquid, feed box 1 is pushed on the feed box frame 4 with trolley 2, Start the electro-hydraulic lifting device 7, close the airtight machine cover 3, make the machine cylinder 5 form an airtight machine cylinder, immerse the raw material in the material box 1 in the raw material treatment liquid, open the steam valve 8, feed steam for 25 minutes and keep the temperature at 40°C;

[0022] 2) Close...

Embodiment 3

[0025] The bast fiber degumming pretreatment machine of this embodiment is the same as embodiment one, and the bast fiber degumming pretreatment method comprises the following steps:

[0026] 1) Put the sisal raw material into the material box 1, then put the material box 1 on the trolley 2, open the electro-hydraulic lifting device 7, raise the airtight cover 3 to the upper limit and stop the machine, put the temperature in the cylinder 5 to 45C °, bath ratio 1:3, pH value 4 raw material treatment solution prepared by oxalic acid 2.2g / L and surfactant polyoxyethylene ether 2g / L, use trolley 2 to push material box 1 into material box frame 4 On, start the electro-hydraulic lifting device 7, close the airtight machine cover 3, make the machine cylinder 5 form an airtight machine cylinder, immerse the raw material in the material box 1 in the raw material processing liquid, open the steam valve 8, and pass in steam for 30 minutes to keep the temperature at 45°C ;

[0027] 2) Cl...

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Abstract

The invention discloses a bast fiber degumming preprocessor and a bast fiber degumming preprocessing method, and relates to production technology for producing bast fibers, in particular to a bast fiber degumming preprocessing method and special equipment. The bast fiber degumming preprocessor comprises a feed box, a cylinder, and an enclosed cover. The upper part of the enclosed cover is fixed on an electric hydraulic lifting device; a feed box bracket is fixed on the lower part of the enclosed cover; a vacuum pump is arranged outside the cylinder; and a steam pipeline is arranged outside the cylinder to be communicated with the cylinder. The bast fiber degumming preprocessing method comprises the following steps of: 1) immersing bast raw materials into raw material treating fluid, and introducing steam; 2) starting the vacuum pump to pump air from the cylinder to form negative pressure, switching on an air valve, filling air, and repeating for three to five times; and 3) pushing out the feed box for the next working procedure, and finishing the pretreatment work of the raw materials. The bast fiber degumming preprocessor and the preprocessing method have the advantages of high efficiency, good effect, low energy consumption and water consumption, small pollution, and simple and convenient device operation, and provide good early preparation for the next degumming process.

Description

technical field [0001] The invention relates to a production process of bast fiber, in particular to a bast fiber degumming pretreatment method and special equipment. Background technique [0002] Bast fibers in nature exist in the bast layer of plants and are bound by pectin, hemicellulose, lignin, fatty wax and other colloids. Biological and chemical means must be used to remove the colloids and extract fibers. Currently disclosed bast fiber degumming process, such as common bast long fiber ramie chemical degumming, the pretreatment process that usually adopts before degumming is acid leaching, is about to pack the raw ramie into a cage, and the sulfuric acid concentration is 4-6g / L, bath ratio 1: 8-10, temperature is soaked in the solution of 60-80C ° for 60-120 minutes, then carries out alkali boiling. The method consumes a lot of acid, has uneven effects on the raw materials, and repeats high-temperature alkali cooking in the subsequent process, which easily destroys ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D01C1/02D01C1/00
Inventor 陈祥平李乔兰范小敏谭天富刘季平方佳
Owner 四川省丝绸工程技术研究中心
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