Pre-mixing process in rare-earth isoprene rubber production process
A rare earth isoprene rubber and production process technology, applied in the field of premixing process, can solve problems such as poor dispersibility of catalysts, monomers and solvents, and achieve the effects of good technical characteristics, reduced energy consumption, no corrosion and pollution
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Embodiment 1
[0035] The isoprene monomer flow rate is 2.5L / h, the solvent flow rate is 15L / h, the rare earth catalyst flow rate is 1L / h, the pipeline pump 13 rotates at 3000r / min, the power is 1.1kw, and the solvent in the premixing tank 14 is 9 liter, the average residence time is 29 minutes, using full mixed flow stirring, the polymerization kettle 15 is three 30-liter kettles connected in series. The Mooney viscosity range of the produced isoprene rubber is 75-85, the molecular weight distribution is 2.7, and other indicators are qualified. The amount of catalyst after the premixing device is 3×10 -6 mol / g monomer.
[0036] Other conditions remain the same, without premixing device, the amount of catalyst is 5×10 -6 mol / g monomer, the molecular weight distribution is 3.9, the molecular weight distribution is obviously broadened, and the product quality is unqualified.
Embodiment 2
[0038] Isoprene monomer flow rate 2m 3 / h, the solvent flow rate is 12.5m 3 / h, the rare earth catalyst flow rate is 0.5m 3 / h, pipeline pump 13 rotating speed is 1500r / min, power is 15kw, stator and rotor gap is 2mm, solvent in the premixing tank is 6m 3 , the average residence time is 24 minutes, using full mixed flow stirring, discharging from the bottom of the premixing tank 14, feeding from the bottom of the first polymerization tank 15, and the polymerization tank 15 is 6 sets of 12m 3 The kettles are connected in series. The Mooney viscosity range of the produced isoprene rubber is 73-80, the molecular weight distribution is 2.6, and other indicators are qualified. The amount of catalyst after the premixing device is 2.4×10 -6 mol / g monomer.
[0039] Other conditions remain the same, without premixing device, the amount of catalyst is 3.6×10 -6 mol / g monomer, the molecular weight distribution is 3.5, the molecular weight distribution is obviously broadened, and th...
Embodiment 3
[0041] Isoprene monomer flow rate 4.8m 3 / h, the solvent flow rate is 30m 3 / h, the rare earth catalyst flow rate is 1.2m3 / h, pipeline pump 13 rotating speed is 1500r / min, power is 37kw, stator and rotor gap is 2mm, and the solvent in the premixing tank is 12m 3 , the average residence time is 20 minutes, using full mixed flow stirring, discharging from the bottom of the premixing kettle 14, feeding from the bottom of the first polymerization kettle 15, and the polymerization kettle 15 is 6 sets of 20m 3 The kettles are connected in series. The Mooney viscosity range of the produced isoprene rubber is 60-70, the molecular weight distribution is 2.3, and other indicators are qualified. The amount of catalyst after the premixing device is 2.7×10 -6 mol / g monomer.
[0042] Other conditions remain the same, without premixing device, the amount of catalyst is 3.5×10 -6 mol / g monomer, the molecular weight distribution is 3.5, the molecular weight distribution is obviously broa...
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