Alkali metal-added silver-based sliding contact material containing rare earth
A sliding electrical contact, alkali metal technology, applied in the direction of metal/alloy conductors, circuits, connections, etc., can solve the problem that the wear resistance and arc resistance of silver-based palladium-containing alloys are difficult to fully meet the requirements of long life and high stability, large speed fluctuations, Problems such as poor waveform, to achieve the effect of easy implementation, increased production cost, and easy technology
Active Publication Date: 2010-12-22
CHONGQING CHUANYI AUTOMATION
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Problems solved by technology
However, with the advancement of technology, various electronic products continue to develop in the direction of miniaturization, high precision and high reliability, and the performance requirements for commutator materials of DC motors are also increasing. Arc resistance and other properties have been difficult to fully meet the requirements of long life and high stability within the life span. During the life test, large speed fluctuations, poor waveforms, and early crashes have occurred from time to time.
Method used
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Experimental program
Comparison scheme
Effect test
Embodiment 53
[0073] The difference from Example 2 is that a layer of AuAg40 alloy with a thickness of about 1 μm is compounded on the surface of the two-layer composite material, and then tested, and its service life is 1322 hours.
Embodiment 54
[0075] The difference from Example 11 is that a layer of AuAg40 alloy with a thickness of about 1 μm is compounded on the surface of the two-layer composite material, and then tested, and its service life is 1452 hours.
Embodiment 55
[0077] The difference from Example 13 is that a layer of AuAg40 alloy with a thickness of about 1 μm is compounded on the surface of the two-layer composite material, and then tested, and its service life is 1366 hours.
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The invention discloses an alkali metal-added silver-based sliding contact material containing rare earth, which is prepared by adding a little amount of alkali metal elements in AgCuNiRE, AgCuPdNiRE, AgCuZnNiRE and AgCuPdZnNiRE, wherein the additive amount of alkali metals Li, Na, K is 0.01-3.0% by mass. The elements can be respectively added solely or two or three of the elements are added in amatching manner, and the total additive amount is not greater than 3.0%. The material of the invention has good self-lubricating and arc suppressing properties, can be used for manufacturing commutators of DC motors, can prolong the service life and improve the contact stability and the reliability under high temperature and high humidity conditions, and can meet the requirements of small DC motors with long service life.
Description
technical field [0001] The invention relates to a metal material, in particular to a rare earth-containing silver-based sliding electrical contact material added with alkali metal. Background technique [0002] The commutator and brush slices are the core components of small DC motors. The main load they bear during work is the sliding friction under the load condition, but at the moment of current commutation, the commutator and brush slices will be disconnected. Therefore, there is a transformation of "closing and breaking". As the motor speed increases, the frequency of this transformation increases, and the resulting arc effect cannot be ignored. Therefore, the electrical contact material also bears the dual effects of electrical friction and arc erosion. The former causes mechanical wear of the material, and the latter causes damage such as melting, splashing and welding of the material at high temperature. [0003] The mechanical wear forms of DC motor commutator are...
Claims
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IPC IPC(8): H01R39/20H01R39/24H01R39/04H01B1/02C22C5/08H02K13/00
Inventor 章应徐永红秦秀芳杨贤军
Owner CHONGQING CHUANYI AUTOMATION
