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Method for manufacturing curved laminated veneer lumber

A manufacturing method and veneer lamination technology, which is applied to the jointing of wooden veneers, manufacturing tools, wood processing appliances, etc., can solve the problems of loss of use functions, high product prices, and a large number of spare molds, etc., to achieve saving Production cost and the effect of shortening the production cycle

Inactive Publication Date: 2011-04-06
NANJING FORESTRY UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Especially when steel moulds are used, the cost is too high, and the price of the product will increase when it is passed on to consumers; if wood moulds are used, the frequency of mold loss is too high, and a large number of molds need to be spared
The design of the mold itself also brings design costs
[0006] (2) The rebound of the product is serious
Wood is elastic and plastic. If the hot-pressing temperature is low and the hot-pressing time is short, and the wood is still in the elastic stage, the shape rebound will occur immediately after the finished product is withdrawn from the press; in order to reduce the rebound rate , requires high hot-pressing temperature and long hot-pressing cycle, which brings defects such as high energy consumption and wood carbonization
What's more serious is that because wood is a typical "expansion and shrinkage" material, when the humidity in the environment is high, it will actively absorb moisture and expand; when the humidity in the environment is low, it will passively release moisture and shrink when the environment is low. And "wet expansion and shrinkage" will generate stress inside the product, resulting in deformation of the product
Therefore, even if high temperature, high pressure, and long-term molding processes are used, when wood products absorb moisture in the use environment, expansion and shape recovery will still occur, resulting in partial or complete loss of use functions of the products.

Method used

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  • Method for manufacturing curved laminated veneer lumber
  • Method for manufacturing curved laminated veneer lumber

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0034] Example 1: Production of arc-shaped laminated veneer structural materials for cable trays using differences in moisture content

[0035] Use Italian poplar (Populus euramevicana cv.) rotary cut veneer, the thickness is 4mm, the format is 600mm×600mm, coated with urea-formaldehyde resin adhesive 200g / m 2 . The 5-layer veneer is assembled parallel to the grain, the loose edge (or: reverse side) of all veneers is facing the bottom layer of the product, the moisture content of the surface layer is 12%, and gradually increases by 1% towards the bottom layer, that is: 12% → 13% → 14 %→15%→16% (note: all are lower than the fiber saturation point). Using a conventional flat hot press, press at 110°C (conventional hot-pressing temperature) for 10 minutes (short cycle) and a pressure of 1.0MPa (conventional pressure) to make a five-layer laminated veneer structure. After taking out the press, the product is immediately bent into an arc-shaped laminated veneer structure, in whic...

Embodiment 2

[0036] Example 2: Production of arc-shaped laminated veneer structural materials using thickness differences

[0037] Adopt poplar (Populus euramevicana cv.) rotary cut veneer, the format is 600mm×600mm, coated with urea-formaldehyde resin adhesive 200g / m 2 . In the 5-layer veneer, the moisture content is 15%, but the thickness gradually increases by 1.0mm from the surface layer to the bottom layer, that is: 2mm→3mm→4mm→5mm→6mm, and the loose edge (or: reverse side) of all veneers faces The direction of the bottom layer of the product is parallel to the grain. Using a conventional flat hot press, press at 110°C (conventional hot-pressing temperature) for 10 minutes (short cycle) and a pressure of 1.0MPa (conventional pressure) to make a five-layer laminated veneer structure. After taking out the press, the product is immediately bent into an arc-shaped laminated veneer structure, in which the original surface layer (2mm) is on the outside, and the original bottom layer (6mm)...

Embodiment 3

[0038] Example 3: Combining density differences and moisture content differences to produce arc-shaped laminated veneer structural materials

[0039] A mixture of poplar (Populus euramevicana cv.) and masson pine (Pinus massoniana) rotary cut veneers was used. Among them, Masson pine is 0.1-0.2g / cm higher than Italian poplar 3 . The thickness of all veneers is 4mm, the format is 600mm×600mm, and the urea-formaldehyde resin adhesive is coated with 200g / m 2 . The 5-layer veneer is assembled parallel to the grain, and the structure is as follows (from the surface to the bottom): Italian poplar (16%, moisture content, the same below) → Italian poplar (15%) → Italian poplar (14%) → Masson pine (13% %)→Massonia pine (12%), the loose edge (or: reverse side) of all veneers is facing the surface of the product. Using a conventional flat hot press, press at 110°C (conventional hot-pressing temperature) for 10 minutes (short cycle) and a pressure of 1.0MPa (conventional pressure) to ma...

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PUM

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Abstract

The invention belongs to the field of wood processing and discloses a method for manufacturing curved laminated veneer lumber. By the method, a plurality of layers of veneers are parallelly assembled, glued and hot pressed along the grains according to the following conditions: a, each veneer has the same breadth size and the moisture content of lower than a fiber saturation point; b, loose sides and tension sides or front sides and back sides of all veneers are kept in the same direction during parallely assembling; and c, one or more parameters of the veneers, such as the moisture content, thickness and density are increased or reduced layer by layer. In the method, the conventional plane hot press can be directly used without a die, so the production cost is saved, and the production cycle is shortened. As the bending of a product is determined by the nature of the laminated veneer lumber and is not influenced by the action of external force, the problem of serious resilience is solved, and sustained bending of the laminated veneer lumber can be realized.

Description

technical field [0001] The invention belongs to the field of wood processing, and relates to a method for manufacturing a curved veneer laminated structural material. Background technique [0002] In many application fields, it is necessary to make wood or wood products into special shapes (that is, non-planar shapes) to meet the requirements of use functions. For example: chair backs, cable trays, circular column beams, etc., need to use external effects to bend the materials into the required radians to meet the design bending requirements. [0003] The degree of curvature of the product can be measured by "curvature W" (divided into "instantaneous curvature W 1 ” and “Permanent bending degree W 2 ”) to describe quantitatively. Take laminated veneer structural members as an example (see figure 1 ). figure 1 a is a planar product made by flat pressing method, figure 1 b is the state of the product just after the bending process (ie: instantaneous bending), and figure ...

Claims

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Application Information

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IPC IPC(8): B27D1/08B27H1/00
Inventor 徐信武汪存栋
Owner NANJING FORESTRY UNIV
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