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Method for preventing cast-in steel pipe from being burnt and sintered

A technology of casting steel pipes and steel castings, which is applied in the field of casting castings, can solve the problems of increasing production costs, waste, and scrapping of castings, and achieves the effect of reducing waste and production costs.

Active Publication Date: 2011-04-13
SICHUAN HAIKE MACHINERY MFG
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] In the production of cast steel, ductile iron, and gray iron castings, some castings need to be cast into standard or special-shaped steel pipes for gas and oil transportation when the product is in use, but in actual production, it often occurs that the steel pipe will be scalded and sintered. Impassability and other problems lead to the scrapping of castings, causing unnecessary waste and increasing production costs

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0016] This embodiment is used for steel castings. First, a layer of refractory paint is coated on the inner wall of the injected steel pipe. The paint is a conventional material, which can be purchased in the market; the method of applying the paint is: plug one end of the cast steel pipe, pour the evenly stirred paint from the other end, then plug the other end, shake, turn over and cast it into the steel pipe to make the paint stick Paint on its inner wall, if the paint is filled to > 1 / 2 of the inner cavity volume of the cast-in steel pipe, 100% of the inner wall is guaranteed to be covered with paint, and then the blocked cast-in steel pipe is opened, and the excess paint is poured back In the container, the cast-in steel pipe is dried conventionally.

[0017] The filling material is selected according to the material of the casting. If it is used for steel castings, the quartz sand used to build the lining of the smelting electric furnace is selected. Its silicon dioxide...

Embodiment 2

[0020] This implementation is for ductile iron or gray iron castings. First, coat a layer of zircon coating on the inner wall of the cast steel pipe. The zircon coating is a commercially available paste zircon coating, then add 60-80% of water and stir evenly It is made into refractory paint, and the method of coating is: plug one end of the cast steel pipe, pour evenly stirred paint from the other end, then plug the other end, shake, turn over cast into the steel pipe to make the paint stick to the inner wall , or fill the paint to > 1 / 2 of the inner cavity volume of the cast-in steel pipe to ensure that 100% of the inner wall is covered with paint, then open the blocked port of the cast-in steel pipe, pour the excess paint back into the container, and put Cast into steel pipes for routine drying.

[0021] The filling material is used for ductile iron or gray iron according to the material of the casting, and the original sand for casting iron is selected, and the particle si...

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PUM

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Abstract

The invention discloses a method for preventing a cast-in steel pipe from being burnt and sintered. In the method, fireproof coating is coated on the inner wall of the cast-in steel pipe and a filler is uniformly filled in an inner cavity during the production of cast steel, spheroidal graphite cast iron and gray iron castings, wherein the fireproof coating forms a high-temperature resistant isolating layer on the inner wall of the steel pipe. As the fireproof coasting is coated on the inner wall of the cast-in steel pipe and the simple and cheap filler is filled in the inner cavity during the production of cast steel, spheroidal graphite cast iron and gray iron castings, the problems that the steel pipe cannot be penetrated through due to burning and sintering and the like are solved, the rejection rate because the steel pipe cannot be penetrated through due to burning and sintering is 0, the production cost is greatly lowered and the material waste is reduced.

Description

technical field [0001] The invention relates to a casting method of castings, in particular to a method for preventing scalding and sintering of cast steel pipes. Background technique [0002] Casting is the process of pouring smelted metal liquid into the mold, cooling and solidifying to obtain the required shape and performance of the parts. Casting is a commonly used manufacturing method. Its advantages are: low manufacturing cost, high process flexibility, and complex shapes and large castings can be obtained. It occupies a large proportion in mechanical manufacturing, such as machine tools account for 60-80%, and automobiles account for 25%. , tractors account for 50-60%. The quality of castings directly affects the quality of products, therefore, casting plays an important role in the machinery manufacturing industry. [0003] The main process of casting includes: metal smelting, model making, pouring solidification and demoulding cleaning. The main materials for ca...

Claims

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Application Information

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IPC IPC(8): B22D19/00B22C3/00
Inventor 蒲正海蒋明罗张君张勇权高长洪李荣
Owner SICHUAN HAIKE MACHINERY MFG
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