On-stream method of residual oil hydrogenation process

A technology for residual oil hydrogenation and process, which is applied in the directions of chemical instruments and methods, catalyst activation/preparation, physical/chemical process catalysts, etc., and can solve problems that affect the on-time start-up of residual oil hydrogenation units, complicated production process, and increased processing costs, etc. problems, to achieve the effect of reducing human body damage, simple equipment, and uniform pre-vulcanization process

Active Publication Date: 2014-12-10
CHINA PETROLEUM & CHEM CORP +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

When the residual oil hydrogenation catalyst is presulfided, generally all types of catalysts are vulcanized separately. Since there are many types of catalysts, each catalyst has different properties, and the required sulfidation treatment conditions are also slightly different. When the hydrogen catalyst is presulfurized, the production process is more complicated
At the same time, the amount of catalyst is large, and the amount of catalyst that requires external presulfidation treatment is relatively large. The external pretreatment process takes a long time, and the processing cost increases. Under the circumstances, it may affect the on-time start-up of the residual oil hydrogenation unit
At the same time, due to the low strength of certain types of catalysts, it is easy to cause excessive loss during the pre-sulfurization process outside the device, resulting in increased production costs.

Method used

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  • On-stream method of residual oil hydrogenation process

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0050] FZC-30 is 100g, soaked in 15g of organic solvent (the organic solvent is coking kerosene fraction), the proportion of carbon number 9-12 in the organic solvent is not less than 50%, and the soaking time is 1 hour. Elemental sulfur 30g and 7.5g (NH 4 ) 2 S mixed. The impregnated FZC-30 catalyst was mixed with vulcanizing agent, treated at 170°C for 3 hours, and cooled naturally. The obtained presulfided catalyst, the presulfurized FZC-30 catalyst and the oxidized FZC-102 catalyst, the oxidized FZC-20 and the oxidized FZC-40 catalyst are divided into small reactors (according to the reaction material first contacting FZC-102, After contacting FZC-20, contacting FZC-30, and finally contacting FZC-40, the other examples and comparative examples are the same), and the airtightness is qualified. The temperature is raised at 20 °C / h, and the temperature is raised to 220 °C, and the temperature is constant for 8 hours. End the constant temperature and continue to raise the t...

Embodiment 2

[0052] FZC-40 is 100g, soaked in 15g of organic solvent (the organic solvent is coking kerosene fraction), the proportion of carbon number 9-12 in the organic solvent is not less than 50%, and the soaking time is 1 hour. Elemental sulfur 30g and 7.5g (NH 4 ) 2 S mixed. The impregnated catalyst was mixed with a vulcanizing agent, treated at 170°C for 3 hours, and cooled naturally. The obtained presulfided catalyst, presulfided FZC-40 catalyst and oxidized state FZC-102 catalyst, oxidized state FZC-20 and oxidized state FZC-30 catalyst are divided into small reactors according to the order of Example 1, and the airtightness is qualified. Start to raise the temperature at 20°C / h, rise to 220°C, and keep the temperature constant for 8 hours. End the constant temperature and continue to raise the temperature to 360°C at 20°C / h, and switch the raw material oil according to the operation. The vulcanization time is about 27 hours. After switching the raw materials, it was run for...

Embodiment 3

[0054] FZC-30 is 100g, soaked in 20g of organic solvent (the organic solvent is coking kerosene fraction), the proportion of carbon number 9-12 in the organic solvent is not less than 50%, and the soaking time is 1 hour. Elemental sulfur 26g and 13g (NH 4 ) 2 S mixed. The impregnated catalyst was mixed with a vulcanizing agent, treated at 170°C for 3 hours, and cooled naturally. The obtained presulfided catalyst, the presulfided FZC-30 catalyst and the oxidized FZC-102 catalyst, the oxidized FZC-20 and the oxidized FZC-40 catalyst are divided into small reactors according to the order of Example 1, and the airtightness is qualified , start to raise the temperature at 20°C / h, rise to 220°C, and keep the temperature constant for 6 hours. End the constant temperature and continue to raise the temperature to 360°C at 20°C / h, and switch the raw material oil according to the operation. The vulcanization time is about 25 hours. After switching the raw materials, it was run for 4...

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Abstract

The invention discloses an on-stream method of a residual oil hydrogenation process, comprising the following steps of: selecting oxidation-state residual oil hydrogenation-series catalysts according to the requirement of the residual oil hydrogenation process, wherein the oxidation-state residual oil hydrogenation-series catalysts comprise a residual-oil-hydrogenation protective agent, a residual-oil-hydrogenation metal catalyst, a residual-oil-hydrogenation desulfurization catalyst and a residual-oil-hydrogenation denitrification catalyst, and the oxidation-state residual-oil-hydrogenation desulfurization catalyst and / or the oxidation-state residual-oil-hydrogenation denitrification catalyst are / is processed in an ex-situ presulfurization method; introducing a vulcanizing agent, with the amount accounting for 95-150% of the theoretically-required sulfur amount of all the oxidation-state residual-oil-hydrogenation catalysts, to the catalysts to be subjected to presulfurization; and filling the required catalyst in a reactor, heating, activating, and then switching the residual oil raw materials to carry out hydrogenation. In the method, ex-situ presulfurization is only carried out on partial catalysts required by the residual oil hydrogenation process so that the advantages of saving the production cost and reducing the catalyst loss when the advantage of an ex-situ presulfurization process is kept.

Description

technical field [0001] The invention relates to a start-up method of a residual oil process, in particular to a process start-up method using an external presulfurized residue oil hydrogenation catalyst. technical background [0002] With the slow growth of crude oil production and the increasingly heavy quality, the increasing market demand for light oil products, and the increasingly stringent environmental protection regulations, the world pays special attention to the technology of residue oil upgrading, and the processing capacity of residue oil Rapid growth, especially the fastest development of fixed bed residual oil hydroprocessing technology, accounting for about 85.3% of the world's residual oil hydrogenation capacity. The research in this field at home and abroad is unprecedentedly active, Chevron, UOP, Exxon, Shell and IFP and other large companies have their own characteristics of residual oil hydrotreating technology. [0003] The characteristics of the residu...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C10G45/08B01J37/20
Inventor 陈光高玉兰刘铁斌耿新国徐黎明李崇慧
Owner CHINA PETROLEUM & CHEM CORP
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