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Method for preparing synthesis gas methanation catalyst

A catalyst and gas methane technology, which is applied in the field of synthesis gas methanation catalyst preparation, can solve the problems of catalyst layer erosion, catalyst layer detachment, detachment, etc., and achieve the effect of enhancing the bonding firmness and reducing the possible effect of detachment

Inactive Publication Date: 2011-08-03
TSINGHUA UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

However, due to the large difference in the thermal expansion coefficients of the metal and the catalyst, the catalyst layer deposited on the surface of the metal substrate will be eroded and peeled off during long-term high-temperature operation and repeated heating and cooling.
Although a lot of research work has been carried out in the field of catalyst deposition on metal substrates at home and abroad, the problem of catalyst layer detachment has not been well solved, which also limits the development of industrial application of high-temperature micro-scale reactors.

Method used

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  • Method for preparing synthesis gas methanation catalyst
  • Method for preparing synthesis gas methanation catalyst
  • Method for preparing synthesis gas methanation catalyst

Examples

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Effect test

Embodiment 1

[0022] First put the metal substrate into the thermal spraying device, heat it to 1200°C, put the α-alumina nanoparticles into the hopper of the spray gun, the flame temperature is 2500-3500°C, and the pressure is 0.2-1.2MPa. The nanoparticles are sprayed onto the surface of the metal substrate to prepare a composite substrate. Then prepare a 10% pseudo-boehmite aqueous solution, adjust the pH to 2 with 5 mol / L nitric acid, heat and stir at 80° C. for 5 hours to obtain an aluminum sol. After immersing the previous substrate in the aluminum sol for 3 minutes, lift it up at a constant speed of 3 cm / min. After drying at room temperature, dry it at 110°C for 0.5h, and bake it at 600°C for 6h. A nickel nitrate aqueous solution with a concentration of 50% was prepared, heated to 80° C., and the previously obtained substrate was immersed in it for 6 hours. After taking it out, it was dried and aged at 110°C for 6h, and finally baked at 600°C for 6h to prepare the Ni-based catalyst c...

Embodiment 2

[0025] First put the metal substrate into the thermal spraying device and heat it to 1200°C, put the α-alumina nanoparticles into the hopper of the spray gun, the flame temperature is 2800-3200°C, and the pressure is 0.5-0.9MPa. The nanoparticles are sprayed onto the surface of the metal substrate to prepare a composite substrate. Then prepare a 10% pseudo-boehmite aqueous solution, adjust the pH to 2 with 5 mol / L nitric acid, heat and stir at 80° C. for 5 hours to obtain an aluminum sol. After immersing the previous substrate in the aluminum sol for 3 minutes, lift it up at a constant speed of 3 cm / min. After drying at room temperature, dry it at 110°C for 0.5h, and bake it at 600°C for 6h. A nickel nitrate aqueous solution with a concentration of 25% was prepared, heated to 80° C., and the previously obtained substrate was immersed in it for 6 hours. After taking it out, it was dried and aged at 110°C for 6 hours, and finally calcined at 600°C for 6 hours to obtain a Ni-bas...

Embodiment 3

[0027] First put the metal substrate into the thermal spraying device and heat it to 1200°C, put the α-alumina nanoparticles into the hopper of the spray gun, the flame temperature is 2800-3200°C, and the pressure is 0.5-0.9MPa. The nanoparticles are sprayed onto the surface of the metal substrate to prepare a composite substrate. Then prepare a 10% pseudo-boehmite aqueous solution, adjust the pH to 2 with 5 mol / L nitric acid, heat and stir at 80° C. for 5 hours to obtain an aluminum sol. After immersing the previous substrate in the aluminum sol for 3 minutes, lift it up at a constant speed of 3 cm / min. After drying at room temperature, dry it at 110°C for 0.5h, and bake it at 600°C for 6h. A nickel nitrate aqueous solution with a concentration of 12.5% ​​was prepared, heated to 80° C., and the previously obtained substrate was immersed in it for 6 hours. After taking it out, it was dried and aged at 110°C for 6 hours, and finally calcined at 600°C for 6 hours to obtain a Ni...

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Abstract

The invention discloses a method for preparing a synthesis gas methanation catalyst, belonging to the field of coal-derived natural gas. The method comprises the following steps: firstly preheating a metal substrate until the temperature of the heated metal substrate is approximate to a melting point, and thermally spraying an alpha-aluminium oxide nano particle layer on the heated metal substrate by virtue of a powder spray gun so as to obtain a composite substrate; then immersing the composite substrate into aluminium sol for 3 minutes, lifting the composite substrate at the constant speed of 3cm / min, airing at room temperature, drying and roasting; and finally immersing the composite substrate in a metal saline solution, taking the composite substrate out, drying, and roasting, thus the synthesis gas methanation catalyst finished product is obtained. The catalyst prepared by the invention has the advantages of high catalytic activity and stability.

Description

technical field [0001] The invention belongs to the technical field of coal-to-natural gas, in particular to a method for preparing a synthetic gas methanation catalyst. Background technique [0002] Carbon monoxide hydromethanation (CO+3H 2 =CH 4 +H 2 O) is a very important process in the chemical industry. It is applied to the removal of trace CO in hydrogen-rich feed gas, the purification of reformed gas for fuel cells, and is also related to Fischer-Tropsch synthesis. Recently, the production of synthetic natural gas (SNG) from coal or biomass has attracted much attention, especially in regions like China that lack natural gas resources. The methanation reaction is the main reaction for converting coal-to-synthesis gas into SNG. In the production of industrial synthetic natural gas, H in the feed gas 2 The molar ratio to CO is generally 3 to 3.1:1. The methanation reaction is a strong exothermic process. Studies have shown that 1% CO hydromethanation in the system ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B01J23/755B01J23/46B01J23/75B01J23/745B01J23/28C07C9/04C07C1/04
Inventor 程易翟绪丽储博钊
Owner TSINGHUA UNIV