Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Method for improving yield of sintered square frame through hole type magnetic cores

A magnetic core and box technology, applied in the manufacture of inductors/transformers/magnets, electrical components, circuits, etc., can solve problems such as increased costs, inconsistent shrinkage rates, and abnormal dimensions

Inactive Publication Date: 2011-08-24
ACME ELECTRONICS KUNSHAN
View PDF3 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] Now, when using powder metallurgy to manufacture square frame through-hole magnetic cores, before sintering the green body of the square frame through-hole magnetic core after pressing, generally put the green body of the square frame through-hole magnetic core On the zirconium sheet, and then put it into the furnace for sintering, the green embryo will shrink to a certain extent, and at the same time, the bottom will rub against the zirconium sheet, resulting in inconsistent shrinkage, resulting in abnormal dimensions due to deformation, resulting in a decrease in yield and an increase in cost

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Method for improving yield of sintered square frame through hole type magnetic cores
  • Method for improving yield of sintered square frame through hole type magnetic cores
  • Method for improving yield of sintered square frame through hole type magnetic cores

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0020] The present invention will be specifically introduced below in conjunction with the accompanying drawings and specific embodiments.

[0021] refer to figure 1 , a method for improving the yield rate of a sintered square frame through-hole magnetic core of the present invention is characterized in that, comprising the steps:

[0022] Step a: Place the green body 2 of the flat magnetic core to be sintered neatly on the zirconium chip 1 for loading, the material composition of the green body 2 of the flat magnetic core is the same as that of the square frame through-hole magnetic The material composition of the green embryo 3 of the core is the same;

[0023] Such as figure 2 As shown, the green body 2 of the planar magnetic core is placed flat on the zirconium sheet 1, which has the advantage of providing a larger loading area for the green body 3 of the square frame through-hole magnetic core, and at the same time, the stacking is stable.

[0024] Step b: placing the...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a method for improving the yield of sintered square frame through hole type magnetic cores. The method comprises the following steps of: tidily stacking crude blanks of flat plate type magnetic cores to be sintered on a zirconium sheet used for loading, wherein the material of the crude blanks of the flat plate type magnetic cores is the same as that of the crude blanks of the square frame through hole type magnetic cores to be sintered; tidily stacking the crude blanks of the square frame through hole type magnetic cores to be sintered on the crude blanks of the flat plate type magnetic cores to be sintered; sending the stacked crude blanks of the square frame through hole type magnetic cores and the crude blanks of the flat plate type magnetic cores into a sintering furnace through the zirconium sheet for loading to sinter the crude blanks; and collecting the sintered square frame through hole type magnetic cores and the sintered flat plate type magnetic cores respectively. The method has the advantages that: a quality defect caused by uneven shrinkage caused by friction is not generated at a contact face of the sintered square frame through hole type magnetic cores, because the crude blanks of the flat plate type magnetic cores are placed on the crude blanks of the flat plate type magnetic cores which are made of the same material as the flat plate type magnetic cores to be sintered together, and the principle that the shrinkage rate is the same is adopted.

Description

technical field [0001] The invention relates to a process method of powder metallurgy, in particular to a method for improving the yield rate of a sintered square frame through-hole magnetic core. Background technique [0002] The magnetic core is a sintered magnetic metal oxide composed of various iron oxide mixtures. For example, manganese-zinc ferrite and nickel-zinc ferrite are typical core body materials. Manganese-zinc ferrites are characterized by high magnetic permeability and high magnetic flux density, and have low loss characteristics at frequencies below 1MHz. Nickel-zinc ferrite has the characteristics of extremely high resistivity, low magnetic permeability of less than a few hundred, and low loss at frequencies higher than 1MHz. Ferrite cores are used in coils and transformers in various electronic devices. [0003] In actual industrial production, powder metallurgy methods are used to manufacture magnetic cores of various shapes that can be applied to spec...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): B22F5/10B22F3/10H01F41/02
Inventor 熊勇王方灵许东亮
Owner ACME ELECTRONICS KUNSHAN
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products