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A production process of centrifugal slurry-free piles and supporting material introduction molds and vibrating distribution vehicles

A technology of production process and cloth car, applied in molds, manufacturing tools, reinforced molding, etc., can solve problems such as pollution and waste, achieve the effect of reducing costs and improving concrete strength

Active Publication Date: 2021-07-27
TIANJIN BAOFENG BUILDING MATERIALS CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] In view of this, the present invention aims to propose a centrifugal slurry-free pile rod production process and supporting material introduction mold and vibrating material distribution vehicle to solve the quality, technology and cost existing in the mold opening material distribution process and mold closing pumping material process in the prior art. , waste, pollution problems

Method used

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  • A production process of centrifugal slurry-free piles and supporting material introduction molds and vibrating distribution vehicles
  • A production process of centrifugal slurry-free piles and supporting material introduction molds and vibrating distribution vehicles
  • A production process of centrifugal slurry-free piles and supporting material introduction molds and vibrating distribution vehicles

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0056] The composite speed change agent is a combination of water reducer, slump stabilizer, retarder, lubricant, and dispersant.

[0057] The concrete components are: cement 280Kg, admixture 120Kg (wherein, the mass percent of each substance is: slag powder 20%, fly ash 55%, microbead 12%, silica fume 8%, activator 5%,), 690Kg of sand, 1380Kg of crushed stone, 9.5Kg of water reducer, compound quick-change agent (wherein, the mass percent of each substance is: 30% of water reducer, 30% of anti-collapse agent, 30% of retarder, 5% of lubricant, Dispersant 5%) 3Kg, water 80Kg;

[0058] Production process: lead material vibration centrifugal pulpless production process;

[0059] Specifically, the vibration process conditions: the vibration force is at least 150% of its load-bearing (including mould, mold-in-mold pile, mold-bearing platform), the full amplitude, and the vibration time is 160 seconds; centrifugal process conditions: the centrifugal force is 55G gravity acceleration...

Embodiment 2

[0063] The composite speed change agent is a combination of quick setting agent, lubricant and dispersant,

[0064] Concrete components are: cement 280Kg, admixture 130Kg (wherein, the mass percent of each substance is: slag powder 30%, fly ash 45%, microbead 8%, silica fume 12%, exciter 5%,), Sand 670Kg, crushed stone 1380Kg, water reducing agent 8.5Kg, composite quick-change agent (wherein, the mass percentage of each substance is: quick-setting agent 60%, lubricant 20%, dispersant 20%) 4Kg, water 90Kg.

[0065] Production process: lead material vibration centrifugal pulpless production process;

[0066] Specifically, the vibration process conditions: the vibration force is 100% of its load-bearing (including mould, mold-in-mold pile, mold-supporting platform), the moderate amplitude, and the vibration time is 160 seconds; the centrifugal process conditions: the centrifugal force is 45G gravitational acceleration, the centrifugal The time is 720 seconds;

[0067] Experimen...

Embodiment 3

[0070] The compound quick-change agent is a combination of quick-setting agent, water reducing agent and slump-preserving agent,

[0071] The concrete components are: cement 290Kg, admixture 130Kg (wherein, the mass percent of each substance is: slag powder 40%, fly ash 20%, microbead 5%, silica fume 16%, quicklime 5%, gypsum 5% , activator 7%), sand 670Kg, gravel 1380Kg, water reducer 8.2Kg, quick change agent (wherein, the mass percent of each substance is: quick set agent 40%, polyether carboxylic acid water reducer 40%, hair Foaming agent 20%) 4.8Kg, water 90Kg;

[0072] Production process: lead material vibration centrifugal pulpless production process;

[0073] Specifically, the vibration process conditions: the vibration force is 70% of its load-bearing (including mould, in-mold pile, formwork platform), moderate or slight amplitude, and the vibration time is 120 seconds; centrifugal process conditions: the centrifugal force is 37G gravity Acceleration, centrifugation...

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Abstract

The invention belongs to the technical field of concrete pile production, and in particular relates to a production process of centrifugal slurry-free piles, a supporting material introduction mold and a vibrating distribution vehicle; the production process of centrifugal slurry-free piles includes the following production steps: step A, preparing materials and Compile the reinforcement cage and assemble it into shape; step B, prepare dry hard concrete material; step C, hang the bottom mold of the production mold on the vibrating distribution vehicle, and use the lead mold to distribute the material: step D, combine the cover mold of the production mold with the Clamp the bottom mold and tighten the clamping bolts to tension the prestressed steel bars; step E, place the production mold on a centrifuge for centrifugation, and then enter the curing pool for maintenance; finally demould and leave the warehouse; and the production mold Auxiliary devices used in conjunction with the process include a vibrating material distribution vehicle and a material introduction mold; the invention solves several problems in the mold opening material distribution process and the mold closing pump material process on product quality, environmental pollution, cost consumption, production efficiency, and resource waste.

Description

technical field [0001] The invention belongs to the technical field of production of concrete and cement product piles and utility poles, and in particular relates to a production process of centrifugal slurry-free pile poles, a supporting material introduction mold and a vibrating distribution vehicle. Background technique [0002] At present, in the production process of concrete piles, two production processes are mainly used: one is the mold opening and distribution process, and the other is the mold closing and pumping process. Now most of the production process of centrifugal concrete piles is the process of mold opening and distribution. When the mold opening and distribution process is used for production, after the concrete is distributed, the concrete will generally scatter on the ground or on the side of the mold, requiring workers to shovel the material into the mold. The clamping bolts are tightened, and then prestressed tensioning, centrifugal forming, residua...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B28B21/60B28B21/68B28B21/80B28B21/32B28B21/34
CPCB28B21/32B28B21/34B28B21/60B28B21/68B28B21/80
Inventor 许兆祥
Owner TIANJIN BAOFENG BUILDING MATERIALS CO LTD
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