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An apparatus and a method for synthesizing molecular sieve membranes

A molecular sieve and synthesis equipment technology, applied in chemical instruments and methods, membrane technology, semi-permeable membrane separation, etc., can solve the problems of expensive microwave synthesis devices, small batch output of devices, and no cost advantage, and achieve improved quality and Its yield and the effect of reducing production costs

Active Publication Date: 2011-08-31
JIANGSU NINE HEAVEN HIGH TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This method can better eliminate the temperature gradient and slow down the sedimentation of the feed liquid, but the batch output of the device is small, and the microwave synthesis device is too expensive, and there is no cost advantage in the industrial production process

Method used

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  • An apparatus and a method for synthesizing molecular sieve membranes
  • An apparatus and a method for synthesizing molecular sieve membranes

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0030] Such as figure 1 As shown, the molecular sieve membrane production device of the present invention is composed of a raw material tank 2 and a membrane synthesis device 6 connected by pipelines. The raw material tank is a 2-jacket type; the center of the raw material tank is equipped with a turbine agitator 1. The membrane synthesis equipment 6 is composed of a head 3, a flange 4, a porous base membrane 5, a heat exchanger 7, and a propeller agitator 9. The porous base film is fixed on the tube sheet 8 of the heat exchanger by a card slot, the propeller stirrer is located in the center of the membrane synthesis equipment, and the porous base film and the propeller stirrer shaft are arranged in parallel. The head of the membrane synthesis equipment is connected with the membrane synthesis equipment through a flange. The membrane synthesis equipment is equipped with a heat exchanger to control the temperature of the raw material liquid. The liquid level difference betwee...

Embodiment 2

[0033] 1000 pieces of mullite base film with a length of 0.8m, an average pore diameter of 0.5μm and a porosity of 40% were polished smooth, cleaned and dried. The NaA molecular sieve seed crystals were formulated into a 30g / L aqueous solution, and after the ultrasonic dispersion was uniform, the dried porous base film was coated with crystals by dipping and placed in an oven for 100 seconds. Pass the heat transfer oil into the interlayer of the raw material tank, and mix the silica sol, sodium metaaluminate and aluminum hydroxide into Al 2 O 3 / SiO 2 =0.5, Na 2 O / SiO 2 = 3, H 2 O / Na 2 O=80 is dissolved in deionized water, the temperature of the raw material tank is controlled at 40°C, and the turbine agitator with a rotating speed of 500 rpm / min is turned on and stirred for 3 hours to form a raw material liquid. Put the 1000 base membranes coated with crystals into the membrane synthesis equipment for fixation, and the raw material liquid flows into the membrane synthesis equip...

Embodiment 3

[0035] 300 multi-channel alumina base membranes with a length of 1.0 m, an average pore diameter of 1 μm and a porosity of 30% were polished smooth, cleaned and dried. The NaA molecular sieve seed crystal was prepared into a 100g / L aqueous solution, and after the ultrasonic dispersion was uniform, the dried porous base film was crystallized by dipping and placed in an oven for 300 seconds. Pass steam into the raw material tank, and mix the silica sol, sodium metaaluminate and aluminum hydroxide into Al by molar ratio 2 O 3 / SiO 2 =0.5, Na 2 O / SiO 2 = 2, H 2 O / Na 2 O=50 is dissolved in deionized water, the temperature of the raw material tank is controlled at 30°C, and the turbine agitator with a rotating speed of 10000rpm / min is turned on and stirred for 0.5h to form a raw material liquid. Open the head, put the 300 base films coated with crystals into the membrane synthesis equipment for fixation, put the raw material liquid into the membrane synthesis equipment through a 4m le...

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Abstract

The invention relates to an apparatus for synthesizing molecular sieve membranes. The apparatus comprises a raw material tank (2) and membrane synthesis equipment (6), which are connected by a pipeline, and the membrane synthesis equipment (6) comprises a seal head (3), a flange (4), a porous basement membrane (5), a heat exchanger (7) and a propeller agitator (9), wherein the porous basement membrane (5) has the upper end connected to a snap slot and fixed to a tube sheet (8) of the heat exchanger (7), the propeller agitator (9) is disposed in the center of the membrane synthesis equipment (6), and the porous basement membrane (5) and a rotating shaft of the propeller agitator (9) are arranged in a parallel manner. Synthesis raw materials are agitated evenly in the raw material tank (2) and then, after aging at a certain temperature, flows into the membrane synthesis equipment (6) provided with the porous basement membrane (5); the heat exchanger (7) in the membrane synthesis equipment (6) heats the raw material liquid to a temperature required by a reaction; and the propeller agitator (9) drives the raw material liquid to flow circularly in the synthesis equipment. The industrialized production apparatus of the molecular sieve membranes can significantly improve the production efficiency and performance of the molecular sieve membranes.

Description

Technical field [0001] The invention relates to a device and method for synthesizing molecular sieve membranes, and belongs to the field of preparation of molecular sieve membranes. Background technique [0002] Zeolite molecular sieve is an inorganic microporous material with regular and uniform pore structure and good chemical and thermal stability. Zeolite molecular sieve membrane refers to a uniform film formed by the alternate growth of zeolite molecular sieve, which has the excellent characteristics of zeolite molecular sieve; meanwhile, the zeolite molecular sieve membrane supported by porous support has high mechanical strength and meets the requirements of industrial application. Significant progress has been made in the research of molecular sieve membranes. Since Suzuki and others first reported the preparation method of porous support supported zeolite molecular sieve membranes, researchers have prepared high-performance NaA, NaY, MFI, AlPO-5 on different supports. ,...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B01D71/02B01D67/00C01B39/02
Inventor 顾学红相里粉娟邢卫红徐南平
Owner JIANGSU NINE HEAVEN HIGH TECH