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Structure ceramic metal abrasion reduction material

A metal wear and grease technology, which is used in the petroleum industry, additives, lubricating compositions, etc., can solve the problems of engine oil waste and mechanical life reduction, and achieve the effect of prolonging the life of parts, reducing friction coefficient and reducing wear.

Active Publication Date: 2011-10-12
中科宝鹿新材料(辽宁)有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] In view of the above problems, the present invention provides a structural porcelain metal wear reduction material, the purpose of which is to mainly address the side effects of friction and wear, which cause problems such as reduced mechanical life and waste of engine oil.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0028] Firstly, the ore powder with a fineness specification of 500 nanometers is selected, and its composition includes: Si 16.2%, Al18.3%, Ca 18.8%, Mg 17.9%, Fe 8.7%, Na 5.2%, and other components K, O, etc. 14.9% , The powder specifications are sub-nano and nano-scale.

[0029] Then prepare lubricating structural porcelain metal wear reducing materials:

[0030] The content of the ore powder in the machine oil is 0.3%, and the ore powder is added into the machine oil for emulsification and diffusion treatment to form a structural porcelain metal wear reducing material.

[0031] The present invention is added to the engine oil in an appropriate amount. During the operation of mechanical equipment, relying on the heat energy generated by high-temperature gas and friction, a slippery and hard structural ceramic protective layer is formed on the friction surface, with a friction coefficient of 0.007 and a microhardness of HV750.

Embodiment 2

[0033] Firstly, the ore powder with a fineness specification of 2 microns is selected, and its composition includes: Si 18.6%, Al 16.3%, Ca 17.2%, Mg 18.9%, Fe 7.9%, Na 7.6%, C 5%, other components K, O, etc. 13.5%, the powder specifications are sub-nano and nano-scale.

[0034] Then prepare lubricating structural porcelain metal wear reducing materials:

[0035] The content of the ore powder in the machine oil is 0.1%, and the ore powder is added into the machine oil for emulsification and diffusion treatment to form a structural porcelain metal wear reducing material.

[0036] The present invention is added to the engine oil in an appropriate amount. During the operation of mechanical equipment, relying on high-temperature gas and heat generated by friction, a slippery and hard structural ceramic protective layer is formed on the friction surface, with a friction coefficient of 0.006 and a microhardness of HV790.

Embodiment 3

[0038] Firstly, the ore powder with a fineness specification of 700 nanometers is selected, and its elemental composition includes: Si 17.8%, Al 18.3%, Ca 16.2%, Mg 17.9%, Fe 8.5%, Na 6.9%, C 8%, Sc 0.03% and others The element composition K, O, etc. is 14.4%, and the powder composition is oxides of elements such as Si, Al, Mg, Ca, Na, Fe, K, etc. Powder specifications are sub-nano and nano-scale.

[0039] Then prepare lubricating structural porcelain metal wear reducing materials:

[0040] The content of the ore powder in the machine oil is 0.1%, and the ore powder is added into the machine oil for emulsification and diffusion treatment to form a lubricating structural porcelain metal wear reducing material.

[0041] The present invention is added to the engine oil in an appropriate amount. During the operation of mechanical equipment, relying on the heat energy generated by high-temperature gas and friction, a slippery and hard structural ceramic protective layer is formed ...

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Abstract

The invention relates to a structure ceramic metal abrasion reduction material which comprises lubricating oil or lubricating grease used as a carrier; natural ore powder with the fineness specification of 100 to 500 nanometers is uniformly added into the lubricating oil or the lubricating grease; the content of the ore powder in the lubricating oil or the lubricating grease is 0.1% to 1%; the core powder comprises elementary components: 5% to 20% of silicon, 5% to 20% of aluminium, 5% to 10% of calcium, 5% to 20% of magnesium, 5% to 10% of carbon, 1% to 10% of iron, 1 to 10% of sodium and 0.01% to 1% of scandium; the structure ceramic metal abrasion is prepared by the steps of: selecting the ore powder, adding the ore powder into the lubricating oil or the lubricating grease according toa certain proportion and carrying out emulsification and diffusion treatment; a right amount of reduction material is added into machine oil of an engine; in the running process of mechanical equipment, the reduction material is combined with engine body elements on the frictional negative surface by virtue of the heat energy generated by the high temperature gas and the friction of the engine toform a smooth and hard structure ceramic protective layer, thereby achieving the purpose that frictional factors of the machine elements are decreased, the abrasion is reduced, the service life of the machine elements is prolonged and the oil is saved.

Description

technical field [0001] The invention relates to a lubricating oil agent metal wear reducing material, and mainly relates to a preparation and application technology of a structural ceramic metal wear reducing material for reducing the wear of gasoline and diesel mechanical equipment, prolonging the service life, and reducing engine oil and fuel oil consumption. Background technique [0002] Petroleum is a kind of energy that is gradually becoming exhausted, but the human demand for petroleum energy is increasing day by day. Therefore, the prices of products such as gasoline, diesel oil, and lubricating oil (grease) continue to rise; in addition, all mechanical equipment cannot be eliminated during operation. Friction and wear, with the continuous use of mechanical equipment, the wear and tear of the mechanical parts increases. On the one hand, when the wear causes the mechanical failure, the equipment will be scrapped to the end of its life; on the other hand, as the wear con...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C10M125/26C10N40/25
Inventor 关景瀛
Owner 中科宝鹿新材料(辽宁)有限公司
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