Room-temperature-cured epoxy resin cast cushion block and preparation method thereof

An epoxy resin, room temperature curing technology, used in the field of equipment fixing filling materials, can solve the problems of reduced strength, difficult operation, harsh environment, etc., and achieve the effects of stable surface properties, simple preparation method, and firm fixing of equipment

Inactive Publication Date: 2012-03-14
SHANGHAI TITANOS IND
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The disadvantages of this method are: 1. The effect of bolts to fix small mechanical equipment is good, but a lot of bolts are needed to fix larger weight mechanical equipment, which is difficult to operate; It is corroded, the strength is reduced, and there is a danger of sliding when the ship shakes, especially the main thruster of the ship has strict positioning requirements, heavy weight, and harsh environment, and ordinary bolts cannot meet the requirements.
However, the disadvantage of this material is that it needs high temperature to cure, it needs to be heated to more than 120 degrees, and there must be a special baking room, which restricts the use on ships.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0051] Take 1000g epoxy resin, including E-55 600g, GY281 400g; 100g epoxy-based nitrile rubber, 5g defoamer into a preparation container made of 3000ml tinplate can, disperse at low speed for 5 minutes with a disperser, and then add 750g of active silica powder, 200g of active gypsum whiskers, 10g of titanium dioxide, and 10g of red iron oxide; after the powder is added, disperse at high speed for 30 minutes, cool to room temperature, and fully After mixing, pour it into a 200×200×40mm steel forming mold for sample preparation. The test performance is as follows: Note: The test method follows the data.

[0052] Operating time: 30 minutes; Adhesive force: 195kg / cm 2 ASTM D 1002;

[0053] Appearance: normal; abrasion resistance (1000g / 1000r, mg): 35ASTM D4060;

[0054] Peak temperature: 140°C measured by infrared thermometer; Barcol hardness: 41ASTM D 2583;

[0055] Compression modulus of elasticity: 40507kg / cm 2 , ASTM D 695;

[0056] Tensile strength (kg / cm 2 ): 349, A...

Embodiment 2

[0059]Add 1000g of epoxy resin, including 600g of E-55, 400g of D.E.N.431; 100g of epoxy-based nitrile rubber and 5g of defoamer into a preparation container made of a 3000ml tinplate can, and disperse at a low speed for 5 minutes with a disperser; then Add 750g of active silicon micropowder, 200g of active gypsum whiskers, 10g of titanium dioxide, and 10g of iron oxide red. After adding all the powders, disperse at high speed for 30 minutes and cool down for use. After cooling to room temperature at 25°C, mix thoroughly according to the weight ratio of base material: triethylenetetramine = 16:1, inject into a 200×200×40mm steel forming mold to prepare samples, and the test performance is as follows: Note: the data follows the test method.

[0060] Operating time: 40 minutes; Adhesive force: 192kg / cm 2 ASTM D 1002;

[0061] Appearance: normal; abrasion resistance (1000g / 1000r, mg): 33 ASTM D4060;

[0062] Peak temperature: 136°C, measured by infrared thermometer; Barcol ha...

Embodiment 3

[0067] Add 600g E-55, 400g D.E.N.431, 1000g epoxy resin, 50g epoxy-based nitrile rubber, 50g alkyl glycidyl ether, and 5g defoamer into the preparation container made of 3000ml tinplate can; use a disperser at low speed Disperse for 5 minutes; then add 750g of active silica powder, 200g of active gypsum whiskers, 10g of titanium dioxide, and 10g of iron oxide red in sequence; after adding all the powders, disperse at high speed for 30 minutes and cool to room temperature of 25°C; Ethylenetetramine=16:1 weight ratio After fully mixed, pour into a 200×200×40mm steel forming mold to prepare samples. The test performance is as follows: Note: The test method follows the data.

[0068] Operating time: 45 minutes; Adhesive force: 186kg / cm 2 ASTM D 1002;

[0069] Appearance: normal; abrasion resistance (1000g / 1000r, mg): 45A STM D4060;

[0070] Peak temperature: 131°C (infrared thermometer); Barcol hardness: 37 ASTM D 2583;

[0071] Compression modulus of elasticity: 36564kg / cm 2...

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Abstract

The invention belongs to a filling material used for fixing equipments, and especially relates to a room-temperature-cured epoxy resin cast cushion block and a preparation method thereof. According to existing technologies, the fixation of machineries with relatively large weights requires a large amount of bolts, such that the operation is difficult; in an environment with severe corrosion, fixing bolts are likely to be corroded, and the strengths of the bolts are reduced. The a room-temperature-cured epoxy resin cast cushion block provided by the invention is composed of, by weight: 100 parts of epoxy resin, 0 to 20 parts of a toughening agent, 0 to 3 parts of a diluent, 50 to 100 parts of active silicon micro-powder, 5 to 25 parts of an active crystal whisker material, 0 to 3 parts of titanium dioxide, 0 to 3 parts of a pigment, 0 to 1 part of an antifoaming agent, and 5 to 15 parts of a curing agent. The invention is advantaged in that: the surface properties of the product provided by the invention are stable, the product is not easy to contract, and the service life of the product is long. The cushion block can be cured under room temperature, such that the preparation method is simple. With the cushion block, the equipment can be firmly fixed, and requirements under vessel rocking and corrosion conditions can be satisfied.

Description

technical field [0001] The invention belongs to equipment fixing filling materials, in particular to a room temperature curing epoxy resin pouring pad and a preparation method thereof. technical background [0002] Important mechanical equipment in a factory or on a ship needs to be fixed. The traditional method is to use bolts to fix the equipment to the base. The disadvantages of this method are: 1. The effect of bolts to fix small mechanical equipment is good, but a lot of bolts are needed to fix larger weight mechanical equipment, which is difficult to operate; It is corroded, the strength is reduced, and there is a danger of sliding when the ship shakes. Especially the main propeller of the ship has strict positioning requirements, is heavy, and the environment is harsh, and it cannot be fixed with ordinary bolts to meet the requirements. [0003] In order to firmly fix mechanical equipment under severe corrosion and frequent shaking conditions, chemical casting materi...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B26/14
Inventor 杨涛
Owner SHANGHAI TITANOS IND
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