Preparation method of high-performance molded elastic multi-wedge belt and mold device therefor

A manufacturing method and technology of V-ribbed belts, applied in the field of transmission belts, can solve problems such as high noise, short service life, and wedge wear

Active Publication Date: 2012-05-02
NINGBO GUL TZ RUBBER BELT
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0012] An object of the present invention is to solve the above-mentioned prior art to manufacture poly-V-ribbed belts by usually adopting profiling emery wheel grinding into wedge production mode, raw material consumption is high during production, energy consumption is big, product surface is rough, wear resistance is low, and belt Due to the defects of many pores, poor performance and short service life, the V-ribbed belt is prone to problems such as high noise and wedge wear during operation. To provide a high-performance molded elastic V-ribbed belt manufacturing method and its mold device

Method used

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  • Preparation method of high-performance molded elastic multi-wedge belt and mold device therefor
  • Preparation method of high-performance molded elastic multi-wedge belt and mold device therefor
  • Preparation method of high-performance molded elastic multi-wedge belt and mold device therefor

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Experimental program
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Effect test

Embodiment 1

[0105] Figure 5 As shown, the structure of the high-performance elastic flat belt of the present invention: sequentially includes a primer layer 25 with a plurality of belt wedges, an adhesive layer neoprene layer 26, a strength layer nylon fiber 27 and a surface with uniform unevenness. Grid pattern rubber cover 28 .

[0106] Said step A, making of expansion rubber sleeve:

[0107] The EPDM mixed film adopts the following formula: 70 parts of EPDM rubber K512, 30 parts of brominated butyl rubber 2030, 3 parts of stearic acid SA1840, 1.5 parts of antioxidant RD, 1.5 parts of antioxidant MB, 50 parts of high wear-resistant furnace black, 7 parts of naphthenic oil 820, 2 parts of dispersant RL-20, 1.0 parts of accelerator M, 0.4 parts of accelerator DM, 1.0 parts of accelerator TMTD, 0.5 parts of sulfur, 4 parts of 40% DCP ;

[0108] DCP refers to dicumyl peroxide, and 40% means that the concentration is 40% by mass percentage;

[0109] After the above raw materials are mix...

Embodiment 2

[0124] According to the method for embodiment 1, elastic V-ribbed belt is produced, and the primer formula is as shown in the table below:

[0125] 120 parts of neoprene; 15 parts of aramid staple fiber PAF-1; 45 parts of semi-reinforced carbon black N774; 12 parts of stearic acid; 2 parts of antioxidant D; 1 part of antioxidant 4010NA; 2 parts of adhesive AB- 30; 2 parts of magnesium oxide; 8 parts of environmental protection oil NP-22; 2 parts of zinc oxide, 3 parts of accelerator, 1 part of silane coupling agent KH-845-4, 4 parts of dispersant L-24.

Embodiment 3

[0127] According to the method for embodiment 1, elastic V-ribbed belt is produced, and the primer formula is as shown in the table below:

[0128] 80 parts of neoprene; 25 parts of aramid staple fiber PAF-1; 35 parts of semi-reinforcing carbon black N774; 2 parts of stearic acid SA1840; 1 part of antioxidant D; 2 parts of antioxidant 4010NA; 1 part of adhesive AB -30; 6 parts of magnesium oxide; 3 parts of environmental protection oil NP-22; 6 parts of zinc oxide, 1 part of accelerator, 3 parts of silane coupling agent KH-845-4, 2 parts of dispersant L-24.

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Abstract

The invention relates to the field of driving belts, and discloses a preparation method of a high-performance molded elastic multi-wedge belt and a mold device therefor. The preparation method solves the problems that the existing multi-wedge belt preparation technology usually adopts a production mode of preparing a wedge by a profiling grinding wheel, and thus in production, raw material consumption and energy consumption are high and in multi-wedge belt running, large noise and wedge wearing can be produced easily. The preparation method of the high-performance molded elastic multi-wedge belt comprises the following steps of A, preparing a rubber sleeve, B, carrying out pretreatment on a rubber sheet, C, rolling the pretreated rubber sheet, D, pasting the rolled rubber sheet to obtain a belt cylinder, E, vulcanizing the belt cylinder, and F, cooling and cutting to obtain a finished product. The preparation method of the high-performance molded elastic multi-wedge belt has the advantages of low raw material consumption, low energy consumption and excellent product quality.

Description

technical field [0001] The invention relates to the field of transmission belts, and relates to a method for manufacturing high-performance molded elastic ribbed belts and a mold device thereof. Background technique [0002] The V-ribbed belt refers to an endless rubber transmission belt with a flat belt as the base body and equidistant trapezoidal wedges arranged on the inner surface, and its working surface is the side of the wedges. The advantages of the V-ribbed belt are: the contact area and friction between the V-ribbed belt and the pulley are large, and the load is distributed evenly along the belt, so the transmission capacity is greater; The working stress is small, and it can work on smaller pulleys; the V-ribbed belt also has the characteristics of small transmission vibration, fast heat dissipation, stable operation, small elongation in use, large transmission ratio and high limit linear speed, so the service life is longer; energy-saving effect Obviously, the t...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B29D29/10B29C33/00C08L11/00C08L77/10C08L23/16C08L23/28C08K13/02C08K3/04C08K3/22C08K5/14
Inventor 胡志洪应建丽
Owner NINGBO GUL TZ RUBBER BELT
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