[0003] (1) The incident angle of pulverized coal is small, constrained by the high-speed hot air flow, and the mixing with the hot air is not sufficient
The angle between the existing pulverized coal spray gun and the direct blow pipe is very small. Usually, in order to prevent the
tuyere from being worn out, the head of the spray gun is slightly bent at a certain angle to align with the center, so that the actual incident angle of coal injection is kept parallel to the center line of the direct blow pipe. At the same time, the initial velocity of pulverized coal sprayed from the spray gun is mostly 18-30m / s, while the velocity of hot air is higher than 200m / s. It is difficult for the pulverized coal to diffuse through the hot air
stream, and the mixing of the pulverized coal and the hot air is not sufficient, which is one of the main reasons for the low
combustion rate of the pulverized coal injection in the current blast furnace
[0004] (2) The spray gun is long and the service life is short
As we all know, the spray gun is a stainless steel pipe with a length of more than 2m, and its lifespan is less than 3 months in hot air at a temperature of 1150-1300°C.
Especially in the case of
high oxygen enrichment, the service life is even less than 10 days, requiring frequent replacement and high cost of use
[0005] (3) The position of the gun head cannot be fixed, causing the
tuyere to wear
When encountering repeated use or poorly made spray guns, it is difficult to insert the gun head into the best position
At the same time, in the normal production process, due to the long-term high temperature and oxidation of the gun head, there will be damage such as natural bending, so even if the gun head is inserted in the best position, it will deviate during the production process.
It can be seen that the existing method of injecting coal powder makes the position of the gun head unable to be accurately positioned, and has
instability, which is the direct cause of the wear of the tuyeres
Relying on artificial inspection and adjustment can only alleviate the occurrence of tuyere wear, but it is impossible to fundamentally eliminate the tuyere wear
[0006] (4) Straight blowing pipe has large heat dissipation and short service life
Under the existing pulverized coal method, inserting the gun at a small angle causes the intersecting line between the gun hole and the
refractory material of the straight blow pipe to be very long; while the position of inserting the gun is at the outlet of the straight blow pipe, where the
refractory material is the weakest, and it is necessary to increase the Large opening
diameter, these factors have seriously damaged the integrity of the straight blow pipe lining
refractory material
In order to overcome the weak refractory material, it is necessary to increase the protective sleeve, which increases the size of the shell, increases the surface area, and increases the heat loss
Therefore, under the existing coal injection method, the direct blowing pipe not only has a large heat dissipation, but also has a
short life[0007] (5) It is difficult to use the
oxygen coal gun, which hinders the progress of coal injection technology
But unfortunately, the existing method of injecting pulverized coal has brought fatal life problems to the
oxygen-coal gun, making this simple technology unable to obtain the reliability of production practice so far, and all kinds of beneficial attempts cannot be produced. accepted by
The reason is: under the conditions of the existing gun
insertion operation, the oxygen-coal gun can only be made of
metal materials, and in the local high-oxidizing high-temperature environment formed by it, the oxidation speed of the oxygen-coal gun is significantly accelerated, and the service life Greatly shortened; although various protective measures to slow down the
oxidation rate were applied, the oxygen coal gun failed because it could not be made of non-metallic
ceramic materials and could not meet the requirements of the highly oxidizing high-temperature environment produced by itself.