Eureka AIR delivers breakthrough ideas for toughest innovation challenges, trusted by R&D personnel around the world.

Hydrolysis outer circulation heat exchange process and device for friedel-crafts reaction liquid for synthesis of ibuprofen

A Friedel-Crafts reaction and external circulation technology, applied in the chemical industry, preparation of organic compounds, sustainable manufacturing/processing, etc. The effect of avoiding temperature fluctuation of reaction liquid, avoiding product unqualified and improving heat transfer efficiency

Active Publication Date: 2014-04-16
QINGDAO UNIV OF SCI & TECH +1
View PDF2 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, the following problems exist in the hydrolysis of the Friedel-Crafts reaction solution in industry: Since the hydrolysis tank of the Friedel-Crafts reaction solution uses an inner coil heat exchanger for heat exchange, the Friedel-Crafts reaction solution has strong corrosion on the heat exchanger The internal titanium coil is often partially damaged due to corrosion, causing the Friedel-Crafts reaction solution to mix with low-temperature brine, thereby polluting the low-temperature brine of the entire factory, and the Friedel-Crafts reaction solution is also polluted, and the product quality is unqualified
On the other hand, the titanium tube used in the heat exchanger is expensive, and the maintenance cost is very high. Frequent replacement will cause a great economic burden on the workshop, which makes the production cost high and reduces the economic benefit.
From the perspective of heat transfer, the heat transfer efficiency of the heat transfer method with built-in titanium coil is low, which limits the improvement of the production capacity of the hydrolysis process

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Hydrolysis outer circulation heat exchange process and device for friedel-crafts reaction liquid for synthesis of ibuprofen

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0032]Implementation example 1: first add 1.5 tons of hydrolyzate in the hydrolysis tank, then start the circulation pump to circulate and cool the hydrolyzate through an external heat exchanger, and the flow rate of the circulated liquid is 45 tons / hour. The cooling medium of the heat exchanger is low-temperature brine, the inlet temperature of the low-temperature brine is -17°C, the outlet temperature is -12°C, and the flow rate is 20 tons / hour. After the hydrolyzate in the hydrolysis tank was cooled to 5°C, the Friedel-Crafts reaction liquid feed valve was opened for continuous feeding. By controlling the flow rate of the low-temperature brine and the feed rate of the Friedel-Crafts reaction solution, the temperature of the hydrolysis tank is stabilized at 0° C. to 10° C. during the entire hydrolysis process. The whole hydrolysis process is completed within 2 hours, and the total amount of Friedel-Crafts reaction liquid processed is 2 tons. The device operates stably witho...

Embodiment 2

[0033] Implementation example 2: first add 3 tons of hydrolyzate in the hydrolysis tank, then start the circulating pump to circulate and cool the hydrolyzate through the external heat exchanger, and the flow rate of the circulating liquid is 55 tons / hour. The cooling medium of the heat exchanger is low-temperature brine, the inlet temperature of the low-temperature brine is -12°C, the outlet temperature is -6°C, and the flow rate is 20 tons / hour. After the hydrolyzate in the hydrolysis tank was cooled to 8°C, the Friedel-Crafts reaction solution feed valve was opened for continuous feeding. By controlling the flow rate of the low-temperature brine and the feed rate of the Friedel-Crafts reaction solution, the temperature of the hydrolysis tank is stabilized at 0° C. to 10° C. during the entire hydrolysis process. The whole hydrolysis process is completed within 3 hours, and the total amount of Friedel-Crafts reaction liquid processed is 4 tons. The device operates stably wit...

Embodiment 3

[0034] Implementation example 3: first add 0.5 tons of hydrolyzate in the hydrolysis tank, then start the circulating pump to circulate the hydrolyzate through an external heat exchanger for cooling, and the flow rate of the circulating liquid is 30 tons / hour. The cooling medium of the heat exchanger is low-temperature brine, the inlet temperature of the low-temperature brine is -10°C, the outlet temperature is -5°C, and the flow rate is 12 tons / hour. After the hydrolyzate in the hydrolysis tank was cooled to 2°C, the Friedel-Crafts reaction liquid feed valve was opened for continuous feeding. By controlling the flow rate of the low-temperature brine and the feed rate of the Friedel-Crafts reaction solution, the temperature of the hydrolysis tank is stabilized at 0° C. to 10° C. during the entire hydrolysis process. The whole hydrolysis process is completed within 1 hour, and the total amount of Friedel-Crafts reaction liquid treated is 0.7 tons. The device operates stably wi...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention relates to a hydrolysis outer circulation heat exchange process and a hydrolysis outer circulation heat exchange device for a friedel-crafts reaction liquid for synthesis of ibuprofen. In the process, the temperature in the hydrolysis process of the friedel-crafts reaction liquid is controlled by an outer circulation heat exchange process, so the friedel-crafts reaction liquid can be hydrolyzed smoothly, the reaction temperature in the hydrolysis process can be controlled stably, the heat transfer efficiency can be improved, maintenance cost of equipment is reduced, and the problem of unqualified product caused by corrosion and leakage can be avoided.

Description

technical field [0001] The invention belongs to the technical field of pharmacy, and in particular relates to a Friedel-Crafts reaction liquid hydrolysis external circulation heat exchange process and device for ibuprofen synthesis. Background technique [0002] Ibuprofen is one of the three pillar products of antipyretic and analgesic drugs. It was first synthesized by Nicholson in 1964. In the late 1980s, the appearance of carboxylation and 1,2-transposition technology made its production scale greatly improve. Since ibuprofen is a non-steroidal anti-inflammatory drug, which has strong anti-inflammatory, analgesic, antipyretic, anti-rheumatic effects, and low toxicity, it has been developed rapidly in recent years. Although various new ibuprofen production techniques have occurred, due to the limitations of conditions such as yield, equipment, three wastes, and safety, the current domestic industrial production of ibuprofen mainly adopts the glycidyl ester method, that is...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): C07C57/30C07C51/00B01J19/00G05D23/19
CPCY02P20/10
Inventor 王英龙朱兆友吕忠泽刘迎张方坤陈新德
Owner QINGDAO UNIV OF SCI & TECH
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Eureka Blog
Learn More
PatSnap group products