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Integral impeller blade semi-finishing method for removing residual stress with aid of laser

A technology of residual stress and integral impeller, which is applied to components of pumping devices for elastic fluids, manufacturing tools, liquid fuel engines, etc., can solve problems such as micro-cracks on the blade surface and blade deformation, and achieve the reduction of micro-cracks and control Effect of deformation, good stability and reliability

Active Publication Date: 2012-07-04
SHANGHAI JIAO TONG UNIV
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Problems solved by technology

All the above-mentioned patents cannot solve the problems such as deformation of the blade and micro-cracks on the surface of the blade after the release of the residual tensile stress caused by the cutting heat in the processing of the impeller blade. With the rapid development of my country's aerospace manufacturing industry, there is an urgent need for a real-time removal Machining Method of Integral Impeller Blades with Residual Stress

Method used

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  • Integral impeller blade semi-finishing method for removing residual stress with aid of laser
  • Integral impeller blade semi-finishing method for removing residual stress with aid of laser
  • Integral impeller blade semi-finishing method for removing residual stress with aid of laser

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Embodiment Construction

[0021] The present invention is a laser-assisted processing method for removing stress of a half-open centrifugal integral impeller, and the processed integral impeller is as follows: figure 1 As shown, arc-shaped long blades 1 and short blades 2 are provided on the wheel surface. The material of the integral impeller is nickel-based superalloy, the blade thickness is 0.5-2.5cm, the curved surface is smooth, and there is no stress concentration.

[0022] The content of the semi-finishing method of the integral impeller blade with laser-assisted removal of residual stress is: after the heat treatment process and before the conventional semi-finishing process, the surface of the impeller blade is subjected to laser shot peening treatment with a pulsed laser beam, and then the The impeller blade surface is milled to remove the surface deformation layer caused by laser shot peening treatment. In this way, the residual compressive stress and the residual tensile stress produced by...

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Abstract

The invention discloses an integral impeller blade semi-finishing method for removing residual stress with the aid of laser. The surface of an integral impeller blade to be machined is subjected to laser shot-blasting strengthening treatment by adopting pulse laser beams after a thermal treatment procedure and before a conventional semi-finishing procedure, and a surface deformation layer caused by the laser shot-blasting strengthening treatment is removed by milling, so that the residual pressure stress and the residual tensile stress respectively produced by the front and rear procedures are counteracted with each other, deformation produced after the stress of the blade is released is effectively controlled, micro cracks are reduced, and the machined integral impeller blade has good stability and reliability. The method is applied to stress removing mechanical cutting machining of complex impeller blades having various structures.

Description

technical field [0001] The invention relates to a processing method for a semi-open centrifugal integral impeller, in particular to a semi-finishing method for an integral impeller blade with laser-assisted removal of residual stress, and belongs to the technical field of mechanical cutting processing and manufacturing. Background technique [0002] The impeller is a typical part of complex curved surface processing in aerospace devices. In the traditional milling process, a large amount of cutting heat will inevitably be generated, which will cause residual tensile stress on the surface of the blade, resulting in the appearance of micro-cracks and reducing the service life of the overall impeller. Due to the thin side wall of the impeller blade, the thin-walled blade is easily deformed after the stress is released, thereby reducing the manufacturing accuracy of the impeller. [0003] In recent years, my country has carried out extensive research on impeller manufacturing an...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23P15/02C21D7/06C21D9/00F04D29/24
Inventor 陈明王呈栋李军利牛秋林安庆龙
Owner SHANGHAI JIAO TONG UNIV
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