Low temperature-resistant tail gas catalytic reduction agent and preparation method thereof

A reducing agent and anti-low temperature technology, applied in chemical instruments and methods, separation methods, and dispersed particle separation, etc., can solve problems such as reduced NOx conversion efficiency, corrosion of metals in the exhaust system, and violations of regulations to ensure stability and controllability performance, NOx conversion rate increase, atomization ability enhancement effect

Active Publication Date: 2014-01-08
KELAS ENVIRONMENTAL PROTECTION TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, the freezing point of the exhaust catalytic reduction agent for SCR technology—vehicle exhaust catalytic reduction agent (AUS32) is -11°C, so the winter temperature in northern China is generally lower than -11°C. The exhaust gas catalytic reductant used in vehicles causes adverse effects of freezing. The vehicle must first be heated through the heating system, which not only increases the cost of the SCR system, but also uses the heating system to start using the SCR system, which has a certain adverse effect on the OBD of the SCR system. Leading to violations of the National IV emission regulations during the implementation process
Foreign countries have also studied the low temperature resistance of exhaust gas catalytic reduction agents for a long time. The applicant learned that the formulation of low temperature resistant exhaust gas catalytic reduction agents is mainly through the compounding of some ammonium substances, and a qualified low temperature resistant exhaust gas catalytic reduction agent is prepared through a certain blending process. , but due to the strong corrosiveness of ammonium substances, the corrosion of metals in the exhaust system has always been concerned, and it has not been widely used
The addition of low-carbon alcohols to qualified Adblue is also the focus of research. Since low-carbon alcohols have the ability to lower the freezing point, adding an appropriate amount of low-carbon alcohols can reduce the freezing point of the tail gas catalytic reducer. characteristics, the conversion efficiency of NOx will be reduced, so it has not been widely promoted
In China, because the SCR system has only been paid attention to in recent years, the market for exhaust catalytic reductants used in SCR systems is small, and there is no research on low-temperature exhaust catalytic reductants. However, in the low temperature of winter in northern China, vehicles are in urgent need of Low temperature resistant exhaust gas catalytic reducer reduces adverse effects of freezing

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0024] The composition ratio of this example is as follows (by weight %):

[0025] components composition% Adblue 55 ammonium carbonate 14 Methanol 20 Polyetheramine (molecular weight 1010) 0.1 Ultra-pure water 10.9

[0026] The above-mentioned proportioning components are prepared according to the following steps:

[0027] Step 1. Dissolving, adding urea for vehicles, ammonium carbonate, and methanol into the dissolving tank for mixing, raising the temperature to 30°C, and stirring for 20 minutes to prepare the primary exhaust gas catalytic reducer;

[0028] Step 2. Purification. Filter the primary exhaust gas catalytic reducing agent. The filtering equipment is composed of a 10μ bag filter, an activated carbon filter tower and a 0.45μ precision filter element filter (PP material), with a flow rate of 2.5m 3 The filtered tail gas catalytic reducing agent is obtained through the filtration equipment, and then the separated tail gas...

Embodiment 2

[0031] The composition ratio of this example is as follows (by weight %):

[0032] materials composition% Adblue 45 ammonium carbonate 30 Methanol 10 Polyetheramine (molecular weight 1200) 0.15 Ultra-pure water 14.85

[0033] The above-mentioned proportioning components are prepared according to the following steps:

[0034] Step 1. Dissolving, adding urea for vehicles, ammonium carbonate, methanol and ultrapure water into the dissolving tank for mixing, raising the temperature to 32°C, and stirring for 20 minutes to prepare the primary exhaust gas catalytic reducer;

[0035] Step 2. Purification. Filter the primary product of the exhaust gas catalytic reducing agent. The filtering equipment is composed of a 10μ bag filter, an activated carbon filter tower and a 0.45μ precision filter element filter (PP material), with a flow rate of 3.5m 3 The filtered tail gas catalytic reducing agent is obtained through the filtration equipment...

Embodiment 3

[0038] The composition ratio of this example is as follows (by weight %):

[0039] materials composition% Adblue 35 ammonium carbonate 35 Methanol 15 Polyetheramine (molecular weight 1000) 0.2 Ultra-pure water 14.8

[0040] The above-mentioned proportioning components are prepared according to the following steps:

[0041] Step 1. Dissolving, adding urea for vehicles, ammonium carbonate, methanol and ultrapure water into the dissolving tank for mixing, raising the temperature to 35°C, and stirring for 20 minutes to prepare the primary exhaust gas catalytic reducer;

[0042] Step 2: Purify, filter the primary product of the tail gas catalytic reducing agent, and the filtering equipment is composed of a 10μ bag filter, an activated carbon filter tower and a 0.45μ precision filter element filter (PP material), with a flow rate of 2.5m 3 The filtered tail gas catalytic reduction agent is obtained through the filtration equipment, and ...

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PUM

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Abstract

The invention relates to a tail gas catalytic reduction agent and a preparation method thereof, and belongs to the technical field of chemical industry. Aiming at the characteristic that due to low-temperature performance, the conventional vehicular tail gas catalytic reduction agent only can be used at the temperature of -11 DEG C, a vehicular low temperature-resistant tail gas catalytic reduction agent which can be used at the low temperature of between -25 and -40 DEG C normally and accords with a selective catalytic reduction (SCR) system is compounded on the basis of the fundamental mechanism of a reduction agent. The tail gas catalytic reduction agent comprises the following components in percentage by weight: 30 to 60 percent of Adblue, 10 to 40 percent of ammonium carbonate, 10 to 40 percent of methanol, 0.02 to 0.2 percent of low-molecular weight polyether amine and 10 to 35 percent of ultrapure water. A blending process comprises the following steps of: dissolving, purifying and filling. The tail gas catalytic reduction agent is suitable to be used at the temperature of -11 DEG C and meets the requirement of the normal operation of the SCR system completely.

Description

technical field [0001] The invention relates to a tail gas catalytic reducing agent and a preparation method thereof, belonging to the technical field of chemical industry. Background technique [0002] At present, the freezing point of the exhaust catalytic reduction agent for SCR technology—vehicle exhaust catalytic reduction agent (AUS32) is -11°C, so the winter temperature in northern China is generally lower than -11°C. The exhaust gas catalytic reductant used in vehicles causes adverse effects of freezing. The vehicle must first be heated through the heating system, which not only increases the cost of the SCR system, but also uses the heating system to start using the SCR system, which has a certain adverse effect on the OBD of the SCR system. This has led to violations of the National IV emission regulations during the implementation process. Foreign countries have also studied the low temperature resistance of exhaust gas catalytic reduction agents for a long time....

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B01D53/94B01D53/56
Inventor 石俊峰
Owner KELAS ENVIRONMENTAL PROTECTION TECH CO LTD
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