155results about How to "Reduced risk of crystallization" patented technology

The invention relates to a two-way rotational flow cylinder type urea mixing device which comprises a nozzle base, a base supporting cover, a rotational flow pipe, a metal mesh ring, a supporting plate, a back rotational flow plate, a front rotational flow plate and a cylinder; the supporting plate is arranged inside the cylinder, a hole is formed in the front part of the supporting plate, the front rotational flow plate is installed inside the hole, the back rotational flow plate is installed at the rear part of the supporting plate, and the front rotational flow plate, the supporting plate and the back rotational flow plate form a mixing cavity inside the cylinder; the nozzle base, the base supporting cover, the rotational flow pipe and the metal mesh ring are sequentially fixedly connected from top to bottom, the base supporting cover penetrates through the hole in the cylinder and is fixedly connected with the cylinder, and the rotational flow pipe runs into the hole in the middle of the supporting plate to be fixedly connected with the supporting plate; the metal mesh ring stretches into the mixing cavity; the nozzle base, the base supporting cover, the rotational flow pipe and the metal mesh ring are inclined. On the condition of ensuring urea mixing uniformity, the crystallization problem that the urea decomposition efficiency is not high in an SCR system is solved.

The invention discloses an engine thermal management system. The system includes an engine air intake pipe, an engine air intake main pipe, an intercooler, and a supercharger compressor. The engine thermal management system also includes an intake air temperature control bypass pipeline, an intake air amount control bypass pipeline and a temperature sensor. The two ends of the intake air temperature control bypass pipeline are respectively connected to the inlet and outlet of the intercooler. The intake air temperature control bypass pipeline is connected in parallel with the intercooler. A first bypass proportional valve is arranged on the intake air temperature control bypass pipeline. The intake air flow bypass of different flow rates can be realized by adjusting the position ratio of the first bypass proportional valve. The two ends of the intake air amount control bypass pipeline are respectively connected to the inlet and outlet of the compressor. The intake air amount control bypass pipeline is connected in parallel with the supercharger compressor. A second bypass proportional valve is arranged on the intake air amount control bypass pipeline. The intake air flow demands ofdifferent working conditions can be met by adjusting the opening degree of the second bypass proportional valve. The temperature sensor is arranged on a pipeline of the engine air intake main pipe and is used for measuring the temperature of intake air entering the engine air intake main pipe. An EUC can collect measured values of the intake air temperature.

The embodiment of the invention discloses an SCR (Selective Catalytic Reduction) urea solution mixer which comprises an outer-layer tube and an inner-layer tube, wherein the inner-layer tube is arranged inside the outer-layer tube; side wall air outlet holes through which air flows out are formed in the side wall of the inner-layer tube; outer-layer tube air outlet holes through which air flows out are formed in the side wall of the outer-layer tube; the side wall air outlet holes and the outer-layer tube air outlet holes are formed in a staggered manner. According to the SCR urea solution mixer which is disclosed by the invention, as the side wall air outlet holes in the inner-layer tube and the outer-layer tube air outlet holes in the outer-layer tube are formed in the staggered manner, and air needs to flow to another side of the inner-layer tube to flow into SCR through outer-layer tube air outlet holes in the outer-layer tube after flowing outside the side wall air outlet holes in the inner-layer tube, the air flowing situation between the inner-layer tube and the outer-layer tube is relatively complex, the mixing uniformity of a urea solution is further improved, sufficient utilization of the urea solution is promoted, and the purpose of preventing urea from excessive precipitation is finally achieved.

The invention relates to the field of diesel engine tail gas aftertreatment, in particular to a parallel cylinder type aftertreatment structure assembly. The parallel cylinder type aftertreatment structure assembly comprises a first cylinder, a second cylinder, and a connecting pipe for connecting the two cylinders; a first-grade SCR carrier and a second-grade SCR carrier are mounted in the firstcylinder in sequence; a small-head end of a right end cover is welded with the other end of the connecting pipe, and a large-head end is connected with one end of the second cylinder; an intake end cover is arranged at the other end of the second cylinder; the outer wall of the second cylinder is of a segmented structure, and all the sections are connected through hoops; and a DPF carrier and a DOC carrier are arranged between the right end cover and the intake end cover in the second cylinder in sequence. A cyclone mixing pipe is arranged in the connecting pipe. DOC, DPF and SCR are integrated as an aftertreatment circuit; and urea water solution is used as a reducing agent for spraying into an exhaust system to decompose as ammonia in waste gas currents for reaction with nitric oxides under the effect of a catalyst to finally convert to harmless nitrogen and water so as to achieve the effect of purifying vehicle tail gas.

The invention discloses a multistage air deep dehumidification device for ultra-low dew point environments. The multistage air deep dehumidification device comprises a first fan, a primary efficiencyfilter, a medium efficiency filter and a first surface air cooler which are sequentially arranged in the outdoor fresh air direction and further comprises a solution dehumidification system, a first fresh air branch circuit, a second fresh air branch circuit, a third fresh air branch circuit, a first air returning branch circuit and a second air returning branch circuit which are arranged behind the first surface air cooler. A cold and heat source of a solution dehumidification cycle is provided by an independent vapor-compression-type refrigeration cycle, a regenerative heat source of two-stage rotary-wheel dehumidification uses condensation heat of another vapor-compression-type refrigeration cycle, and meanwhile shortage of the condensation heat is compensated in an electric heating mode. The evaporative cooling capacity of the vapor-compression-type refrigeration cycles is provided for an air-evaporator to cool air. After treating through the device, the humidity content of the fedair can be lowered to 0.01 g/kg.

The invention belongs to the technical field of diesel engine tail gas aftertreatment, and relates to a spiral mixer for integrated injection of an SCR catalyst. The spiral mixer comprises a barrel. A front end cover and a rear end cover are arranged at the two ends of the barrel respectively. A first SCR carrier and a second SCR carrier are arranged in an inner cavity of the barrel. A gas inlet pipe is arranged at the position, between a first separation plate and the front end cover, of the barrel. A mixer device is arranged below the gas inlet pipe and comprises a taper pipe, a mixing pipe and a mixer body which are sequentially connected. The gas outlet end of the taper pipe is fixed to the first separation plate, and the gas inlet end of the mixer body is fixed to the front end cover. By means of the mixer, the aims of urea crushing, urea crystallization and even ammonia distribution can be effectively achieved.

The embodiment of the invention discloses an SCR urea solution mixer inner tube assembly which comprises an inner tube and a baffle cover. Airflow inlets of the inner tube comprise an end hole located at one end of the inner tube and side wall holes formed in the side wall of the inner tube, the side wall holes are close to the end hole, and a swirl plate used for producing swirling flow is arranged on one side of each side wall hole; the baffle cover is arranged on the outer side of the inner tube so as to block airflow, and the airflow can only enter the inner tube through the end hole and the side wall holes. According to the SCR urea solution mixer inner tube assembly, due to the fact that by means of the swirl effect of the swirl plates, the flow velocity of the airflow entering the inner tube is higher, tail gas and a urea solution are mixed to be more uniform, full utilization of the urea solution is promoted, and reduction of overdeposition of urea is finally achieved. The invention further discloses an SCR urea solution mixer.

The embodiment of the invention discloses an SCR urea solution mixer. The SCR urea solution mixer comprises a urea mixing pipe and a mixing assembly arranged in one end of the urea mixing pipe. The mixing assembly comprises an inner-layer pipe and an outer-layer pipe arranged on the outer side of the inner-layer pipe in a sleeving mode. A side wall hole is formed in the inner-layer pipe, and a spinning disk used for generating rotational flow is arranged on one side of the side wall hole. A spiral piece is arranged between the outer wall of the outer-layer pipe and the urea mixing pipe. Through the effect of the spiral piece, gas flow and rotation at the wall face position of the urea mixing pipe are accelerated, a urea liquid film thrown at the wall face position of the urea mixing pipe due to the strong rotational flow effect of the spinning disk is taken away in time, the urea crystallization risk is further reduced, and mixing of urea and airflow is improved. The SCR urea solution mixer can aim at engines with different displacements and different purposes, and the airflow volume can be reasonably distributed by adjusting the blade angles, lengths and numbers of the spinning disk and the spiral piece.

The invention provides integrated aftertreatment equipment comprising a first treatment device, a mixer and a second treatment device. The first treatment device and the second treatment device are arranged side by side and connected through the mixer. The first treatment device comprises a gas inlet device, a diesel oxidation catalysis aftertreatment device, a diesel particle filter and a first flow guiding cavity which are sequentially connected. The second treatment device comprises a second flow guiding cavity, a selective catalytic reduction aftertreatment device, an ammonia oxidation catalysis aftertreatment device and a noise reducing and exhausting device which are sequentially connected. One end of the mixer is connected with the first flow guiding cavity, and the other end of themixer is connected with the second flow guiding cavity. The DOC, the DPF, the SCR mixer integrated with a urea nozzle, an SCR, an ASC and a silencing structure are integrated, so that the purposes oflowering emission of particles and NOx (nitrogen oxides) and reducing engine noise are achieved at the same time.

The invention provides a SCR catalytic silencer device. The device comprises an intake pipe and an urea nozzle, and further comprises a nozzle protection device and a first-grade cyclone; the nozzle protection device is a front end cover with an inward concave structure; multiple first blades are uniformly inclined on the outer wall of the first-grade cyclone at intervals, and are provided with gaps; the urea nozzle is vertically mounted on the upper surface of the inward concave structure of the front end cover; the first-grade cyclone is mounted on the lower surface of the inward concave structure of the front end cover; the intake pipe penetrates through the outer wall of a SCR box; and an outlet direction of the intake pipe is perpendicular to the axial direction of the first-grade cyclone, so that engine-exhausted gas fed from the intake pipe is fed in a pipe of the first-grade cyclone by the gaps of the multiple first blades.

The invention relates to a dual-swirl inclined cylindrical type urea mixer and application in an exhaust after-treatment device thereof, and belongs to the technical field of tail gas after-treatmentof diesel engines. The double-swirl inclined cylindrical type urea mixer comprises a Z-shaped partition plate, a swirl tube, a cylinder body, a nozzle base, a swirl plate, a blocking cover and a ureanozzle, the urea nozzle is mounted on the nozzle base, both of the urea nozzle and the nozzle base are obliquely mounted on the cylinder body; and the blocking cover and the swirl tube are welded intoa whole and obliquely welded to the Z-shaped plate. According to the application of the dual-swirl inclined cylindrical type urea mixer in the exhaust after-treatment device, the exhaust after-treatment device is in a cylinder shape, and sequentially comprises an air inlet pipe assembly, a DOC assembly, a DPF assembly, the double-swirl inclined cylindrical type urea mixer, a SCR assembly and an air outlet pipe assembly in the air flow direction. According to the double-swirl inclined cylindrical type urea mixer, two swirl devices are adopted, the mixing effect of urea and waste gas is ensured, and the crystallization risk of the urea is effectively reduced.

The invention belongs to the field of diesel engine tail gas after-treatment, and relates to a mixer integrated type spraying unit which comprises a conical piece. A hollow pipe fitting is fixedly connected with a pipe opening of the lower portion of the conical piece. A plurality of blades are circumferentially and evenly distributed on the surface of the inner wall of the conical piece. Sink bowl pieces are embedded in the inner sides of the blades. A urea nozzle is fixed to the bottom of each sink bowl piece through a urea spraying base and faces towards the pipe fitting. A partition plate is fixed to the surface of the conical piece. The spraying unit is compact and reasonable in structure, and the effects of being good in urea mixing effect and free of urea crystallization can be achieved during work.

The invention discloses a control method of a urea injection system. The control method comprises the following steps of acquiring the exhaust temperature in an exhaust pipe and the temperature of a urea solution in a urea supply pipeline; when the exhaust temperature is lower than a preset exhaust temperature, calculating the saturation temperature of the urea solution corresponding to the exhaust pressure based on the exhaust pressure in the exhaust pipe; and when the temperature of the urea solution is lower than the saturation temperature, determining that the temperature control mode of the urea solution in the urea supply pipeline is that the temperature of the urea solution is increased to be higher than the saturation temperature. According to the scheme, the temperature of the urea solution is increased to be higher than the saturation temperature of the urea solution corresponding to the exhaust pressure, and in the urea injection process, the urea solution can generate flash boiling, so that the urea atomization effect is improved, and the urea crystallization risk when the exhaust temperature is low is reduced. The invention further discloses the urea injection system, a controller and a storage medium.

The invention provides a radial injecting mixer for mixing exhaust gas and reducing agent fluid. The radial injecting mixer comprises a cylindrical barrel body, a reducing agent injecting base is arranged on the outer wall of the cylinder body; a first rotational flow partition plate is arranged at an air inlet end of the cylinder body; a plurality of semi-circular through holes are formed in thefirst rotational flow partition plate, the lower end of each through hole is provided with a hemispherical wall plate on the inner wall of the first rotational flow partition plate; a second rotational flow partition plate is arranged along the inner wall of the cylinder body at the rear end of the rotational flow partition plate; expanding partition plates are arranged along the inner wall of thecylinder body; and the reducing agent injecting base comprises a supporting plate and a supporting column, the supporting plate is of a generally triangular structure, and a nozzle is arranged on thesupporting plate, an injecting hole is formed in the center of the supporting plate, and the supporting column is arranged at the lower end of the supporting plate. According to the radial injectingmixer for the mixing exhaust gas and the reducing agent fluid, the radial injecting mixer is fully mixed with the radially injected reducing agent fluid, so that the uniformity of the reducing agent is improved, the sufficient reaction of the nitrogen oxide is realized, and the pollutant emission of the automobile is reduced.

The invention discloses an aqueous urea solution decomposing mixing device. A spoiler and a pore plate are arranged between a front shell and a rear shell. The spoiler and the pore plate divide an inner cavity into an upper spraying cavity, a middle flow guide cavity and a lower rotational flow cavity. A top cover is arranged at the top of the rear shell. An inclined plane is arranged in the spraying cavity, and an included angle is formed between the vertical plane and the inclined plane. A flow guide plate is provided with a flow guide vane. The spoiler is provided with a turbulent flow vane. A rotational flow plate is provided with a rotational flow vane outwards through a third vane hole. The inner cavity of the aqueous urea solution decomposing mixing device is divided into the spraying cavity, the flow guide cavity and the rotational flow cavity only through the spoiler and the pore plate. Little blocking occurs in an airflow channel, the airflow channel is smoother, mixed airflow passes through few turning points in the airflow channel, energy loss is small, and the airflow pressure drop is low. The top cover is provided with an inclined lower plane, and the spraying cavityforms a cavity which is asymmetric along the vertical plane. A nozzle seat is located in a low position of the lower plane, and thus the urea spraying line is toward the direction directly facing thedirection of the turbulent flow vane of the spoiler.

The invention relates to a mixing device for spraying at the upper end of a U-shaped end cover. The mixing device comprises a connecting end cover and an end cover which are fixedly connected, a baseis arranged at the top of the end cover, and a nozzle is arranged on the base; a first flow guide device is fixed to the position, corresponding to an air inlet, of the connecting end cover, and a second flow guide device is fixed to the position, corresponding to an air outlet, of the connecting end cover; the first flow guide device comprises a first flow guide plate, a second flow guide plate and a sealing plate; the second flow guide device comprises a third flow guide plate and a fourth flow guide plate which are fixedly connected, the third flow guide plate comprises a surface plate at the upper part and an arc-shaped panel at the lower part, and air guide holes are uniformly distributed in the arc-shaped panel; and the fifth flow guide plate is arranged in an air outlet cover, and athird mixing cavity is formed between the fifth flow guide plate and the fourth flow guide plate. According to the SCR mixing device capable of reducing urea crystallization as much as possible, an SCR carrier is prevented from being blocked, and therefore stable operation of SCR is guaranteed.

The invention discloses a box type catalytic silencer of an SCR system. The silencer comprises a box, and an outer layer pipe and a carrier coated with a catalyst, wherein the outer layer pipe and the carrier are arranged in an inner cavity of the box. The outer layer pipe is used for introducing tail gas and a urea aqueous solution, and is provided with an exhaust port. The inner wall of the box is connected with a rear baffle used for fixing the carrier. The rear baffle is provided with a plurality of first through holes so that the mixture of the tail gas and the urea aqueous solution can be exhausted from the exhaust port and then flows to the carrier through the first through holes. Mixing uniformity of the mixture is improved, so that the conversion rate of nitrogen oxide is increased, and the risk of urea crystallization is reduced. The invention further discloses the SCR system comprising the box type catalytic silencer.

The invention discloses an engine and a double-whirl mixing device thereof. The double-whirl mixing device comprises a mixing tube, a conical mixer and fan-type blades, wherein the mixing tube is used for mixing tail gas with urea; the conical mixer comprises a conical tube, an outlet end of which extends into the mixing tube, and a plurality of conical whirl plates which are arranged on the side wall of the conical tube and are distributed in the circumferential direction; the diameter of the inlet end of the conical tube is smaller than that of the outlet end of the conical tube; and the fan-type blades are arranged at the outlet end of the conical tube. In this way, the double-whirl mixing device provided by the invention can effectively avoid the problems that urea is easily deposited, is atomized poorly and is not mixed uniformly with the tail gas.