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Energy-saving piston for diesel engine

A diesel engine and piston technology, which is applied in the field of high-speed and medium-sized diesel engine fitting parts, can solve the problems of power, economy, energy saving and environmental protection performance gaps and deficiencies, high fuel consumption and oil consumption, and large reciprocating inertial force of working motion. The effect of saving oil energy, low fuel consumption and oil consumption, and reducing the gap between cylinders

Inactive Publication Date: 2014-08-06
石家庄金刚内燃机零部件集团有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The structural parameters of the 6135AG diesel engine piston disclosed in the prior art have a total height of 175mm, the circular arc of the bottom end surface of the piston and the lower end of the skirt is Φ155mm, and there are 8 small holes of Φ5.5 mm in the fourth ring groove. The cross-section of the internal profile is an eccentric circular ellipse. The piston has a large contact friction area during reciprocating motion, and its mass is 2850±50g. The weight of the piston with this structure is large, resulting in a large reciprocating inertial force during the working motion and a large friction loss work. more, the effective power is reduced, the fuel consumption and oil consumption are high, and there are gaps and deficiencies in power performance, economy, energy saving and environmental protection performance

Method used

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  • Energy-saving piston for diesel engine

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Experimental program
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Effect test

Embodiment 1

[0021] Energy-saving pistons for 6135AG diesel engines, such as Figure 1~3 As shown, it consists of a piston top surface 1, a piston combustion chamber 2, a piston head 3, a piston ring groove 4 and a skirt 7. A hollow cavity 9 is arranged inside the piston. The total height of the piston is 155mm, and the height between the center of the pin hole seat and the top of the piston is 105±0.05mm. The piston is provided with four piston ring grooves sequentially from top to bottom, and four lubricating oil holes 5 are evenly distributed along the circumference at the joint between the piston ring groove and the skirt at the bottom of the piston. The lube holes are cast directly, minus the labor costs, equipment costs, and process waste of machining the oil hole operations. The top end of the skirt 7 connected to the fourth piston ring groove is provided with a chamfer, and the size of the chamfer is 3mm×15°. The skirt portion of the piston is provided with an inwardly recessed ...

Embodiment 2

[0023] The difference between the present embodiment and embodiment 1 is: the total height of the piston is 157mm. The arc radius of the bottom end surface of the skirt is 160mm. The radius of the arc of the top wall of the cavity is R40mm, and the thickness from the top wall of the cavity to the top surface of the piston is 10.2mm. The slope of the piston pin seat and the vertical line form an angle of 12°; the diameter of the pin hole seat is Φ76mm.

Embodiment 3

[0025] The difference between this embodiment and embodiment 1 is: the total height of the piston is 153mm. The arc radius of the bottom end surface of the skirt is 170mm. The radius of the arc of the top wall of the cavity is R42mm, and the thickness from the top wall of the cavity to the top surface of the piston is 12.2mm. The slope of the piston pin seat and the vertical line form an angle of 8°; the diameter of the pin hole seat is Φ72mm.

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Abstract

The invention discloses an energy-saving piston for a 6135AG diesel engine. The energy-saving piston comprises a piston top surface, a piston combustion chamber, a piston head, piston ring grooves, a skirt part, and a piston pin hole, wherein the piston pin hole is used for fixing and positioned at the skirt part, the piston is internally provided with a hollow cavity, the total height of the piston is 153-157mm, four piston ring grooves are sequentially arranged on the piston from top to bottom, four lubricating oil holes cast are evenly distributed at the periphery of the position at which the piston ring groove at the lowermost end of a piston ring bank is connected with the piston skirt part, a circular arc is arranged at the bottom end of the skirt part, and the skirt part is provided with a concave skirt part contraction window. The piston pin hole is provided with an inclined pin seat with an opened lower end. The cavity has an arch structure. The skirt part of the piston is of a variable elliptical surface, the middle part of the skirt part of the piston is convex, and the ellipticity and diameter of the skirt part of the piston are variable. The energy-saving piston has light weight, reasonable structure and small invalid frictional work loss, realizes the purposes of reducing fuel oil and engine oil consumption, saving energy resources, and decreasing the pollution and emission.

Description

technical field [0001] The invention relates to an assembly part of a high-speed medium-sized diesel engine, in particular to an energy-saving piston for a 6135AG diesel engine. Background technique [0002] Diesel engines are mainly used in mechanical equipment such as automobiles, ships, construction machinery, transportation machinery, generator sets, etc. The piston is one of the most critical parts in a diesel engine and is the "heart" of a diesel engine. It burns fuel in high-pressure air The generated explosive pressure is transmitted to the crankshaft through the crank connecting rod to do work and form power. The working conditions of the piston are quite harsh, and at the same time, it bears the effects of gas pressure, reciprocating inertial force, and periodic impact force of side pressure, which causes great mechanical stress and deformation of the piston. The top of the piston is directly heated periodically by high-temperature gas (the instantaneous maximum g...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): F02F3/00F02F3/26
Inventor 王季明张庆昕李树林
Owner 石家庄金刚内燃机零部件集团有限公司