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Cutting-free gear manufacturing process

A gear manufacturing and gear technology, applied in the field of non-cutting gear manufacturing technology, can solve the problems of complex product manufacturing process, high equipment precision requirements, short mold service life, etc., and achieve the effect of shortening the production cycle, high service life and enhancing strength

Inactive Publication Date: 2012-09-26
翟吉明
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In addition to the expensive equipment required for the product, high equipment precision requirements, and large tonnage requirements, there are also shortcomings such as short service life of the mold and complicated product manufacturing processes.

Method used

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  • Cutting-free gear manufacturing process
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Embodiment Construction

[0014] The invention discloses a non-cutting gear manufacturing process to enhance the strength, wear resistance and impact resistance of the gear.

[0015] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

[0016] The non-cutting gear manufacturing process provided by the embodiment of the present invention includes the steps of:

[0017] S101: gear blank heating;

[0018] High-temperature heating blanks, gear blanks are made under high-temperature conditions, and the high-temperature heating temperature is determi...

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Abstract

The invention discloses a cutting-free gear manufacturing process, which involves a crushing device for crushing waste solids in sewage, an anaerobic decomposition cell arranged at the rear side of the crushing device, an earthworm filtering cell communicating with the anaerobic decomposition cell, an aerobic decomposition cell communicating with the earthworm filtering cell, a settling tank communicating with the aerobic decomposition cell and the anaerobic decomposition cell, a zeolite filtering cell communicating with the settling tank, a disinfection cell communicating with the zeolite filtering cell, and a sewage detection device for detecting the quality of water output from the disinfection cell. The invention requires little maintenance costs and regular maintenance and inspection of sludge state, and has long maintenance period time.

Description

technical field [0001] The invention relates to the technical field of gear manufacturing technology, and more specifically, relates to a non-cutting gear manufacturing technology. Background technique [0002] At present, the vast majority of gear products are still manufactured in the traditional way of making gear blanks first and then cutting them. The traditional process is: heating blank - rough machining - fine machining - washing - grinding - finished product. This traditional method not only cuts off the fiber structure of the product, affects the mechanical properties of the product such as strength, toughness, wear resistance, etc., greatly shortens the service life of the product, but also requires a lot of processing equipment, long production cycle and consumables. Large quantity and so on. [0003] Although there are currently a few countries and a few manufacturers using cold forging, warm forging and other processes to produce gears, the scope of applicati...

Claims

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Application Information

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IPC IPC(8): B21K1/30
Inventor 翟吉明
Owner 翟吉明