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Stokehole auxiliary robot

A robot and sensor technology, which is used in the control of molten metal pouring from the ladle, metal processing equipment, casting equipment, etc.

Active Publication Date: 2012-10-10
浙江福瑞科流控机械有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] 1. The size (weight) of the pouring workpiece is limited, because the weight that the worker can bear at one time is limited, and a workpiece must be poured in a short time. If two pots or more pots of molten iron are used for pouring, due to the speed of the worker Slow, the poured workpiece is prone to quality problems such as defects
[0005] 2. The labor intensity of the workers is high and the working environment is poor
From work to get off work, they have been carrying molten iron weighing three to four hundred kilograms. The temperature of molten iron is about 1500°C, and the working environment temperature is above 40°C. The labor intensity of workers is high and they are prone to fatigue.
[0006] 3. The working environment is dangerous, and you must always be careful of molten iron splashing and flying on your body; there are hidden dangers to the personal protection of the staff
[0007] 4. Low transportation speed and slow pouring speed during work; low work efficiency, low productivity and low output

Method used

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Embodiment 1

[0020] Embodiment 1, an auxiliary robot in front of a furnace includes a guide rail 1, a moving table 2, a motor 3, an iron kettle 4, an iron kettle bracket 5, a computer control box 6, a lifting servo motor 7, a speaker 8, a guide rod 9, and a lifting screw 10. Counterweight 11, iron kettle support base 12, rotation sensor 13, moving table surface sensor 14, rotation servo motor 15, rotation support 16, walking wheel 17, iron kettle tilt sensor 18, iron kettle tilt servo motor 19. Lifting sensor 20, warning light 21, receiving plate 22.

[0021] combine figure 1 , figure 2 , the iron kettle 4 is fixed on the iron kettle support 5 by the iron kettle support seat 12, and can rotate around the iron kettle support seat 12, the iron kettle support 5 can slide up and down on the guide rod 9 through the lifting screw 10, and the iron kettle support 5 is another One side is equipped with a counterweight 11 to balance the force on the lifting screw 10, the other end of the iron ket...

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PUM

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Abstract

The invention relates to the valve pouring field, in particular relates to a stokehole auxiliary robot used for pouring molten iron. The stokehole auxiliary robot comprises a molten iron kettle, wherein the molten iron kettle is fixed on a molten iron kettle support by virtue of a molten iron kettle support base, the molten iron kettle support is connected with a lifting screw rod, the other end of the lifting screw rod is provided with a lifting sensor, the molten iron kettle is connected with a lifting servo motor, the molten iron kettle is connected with a molten iron kettle inclining servo motor, and a molten iron kettle inclining sensor is arranged between the molten iron kettle and the molten iron kettle inclining servo motor, so as to control an inclination angle of the molten iron kettle. The stokehole auxiliary robot disclosed by the invention solves the problems that working efficiency is low and potential safety hazard exists in operation; moreover, the stokehole auxiliary robot has the advantages that intelligent control is realized, personal safety of working personnel is guaranteed, and working efficiency is improved.

Description

[0001] technical field [0002] The invention relates to the field of valve pouring, in particular to a furnace front auxiliary robot for pouring molten iron. Background technique [0003] In the valve casting industry, the molten iron is transferred to the production line with an iron kettle, and the molten iron in the iron kettle is poured into the pouring riser of the casting workpiece by aligning with the sprue. At present, the pouring of molten iron is carried out by workers who carry heavy iron kettles to pick up the molten iron from the high-frequency electric furnace, and then move three to four hundred catties of molten iron and the iron kettle to the pouring site. Two or more people cooperate to slowly pour the iron kettle Tilt slowly and pour the molten iron in the iron kettle into the sprue of the workpiece. This method has the following disadvantages: [0004] 1. The size (weight) of the pouring workpiece is limited, because the weight that the worker can bear...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22D37/00
Inventor 高飞李国华郑建军李泽玉谢健军
Owner 浙江福瑞科流控机械有限公司
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