Carbon/carbon/silicon carbide composite material and preparation method

A composite material and silicon carbide technology, which is applied in the fields of carbon/carbon/silicon carbide composite materials and their preparation, and carbon/carbon/silicon carbide composite materials and their preparation for high-temperature furnaces. Strength reduction and other problems, to achieve the effect of improving service life, simple process and convenient implementation

Inactive Publication Date: 2012-10-10
HUNAN KINGBO CARBON CARBON COMPOSITES CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The literature points out that it is difficult to prepare high-density C / SiC or C / C-SiC composite materials by using a single CVI method, but it is possible to prepare high-density C / SiC or C / C-SiC composite materials by using a single PIP method or CVI+PIP method. For C-SiC composite materials, however, a certain amount of Si will remain in the PIP process, and the free Si will inevitably react with the carbon fibers, causing damage to the carbon fibers in the reinforcing phase, resulting in a decrease in the toughening and reinforcing effect of the carbon fibers, thereby improving the overall performance of the material. Decrease, especially the substantial reduction in mechanical strength, leading to catastrophic fracture of the material
At the same time, its process is complex and requires repeated dipping

Method used

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  • Carbon/carbon/silicon carbide composite material and preparation method
  • Carbon/carbon/silicon carbide composite material and preparation method
  • Carbon/carbon/silicon carbide composite material and preparation method

Examples

Experimental program
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Effect test

Embodiment 1

[0033] A carbon / carbon / silicon carbide composite material, which alternately densifies pyrolytic carbon and silicon carbide or mixes densification of pyrolytic carbon and silicon carbide by using chemical vapor infiltration on a carbon fiber preform (in this embodiment, alternate Densification), and then prepared by machining and purification, its density is 1.3g / ㎝ 3 ~2.5g / ㎝ 3 (This embodiment is 1.65g / ㎝ 3 ), bending strength ≥ 300MPa, fracture toughness ≥ 15MPa m 1 / 2 .

[0034] A kind of preparation method of carbon / carbon / silicon carbide composite material, it comprises the following steps:

[0035] (1) Preparation of carbon fiber prefabricated body: carbon fiber is made into a carbon fiber prefabricated body with the required structure and shape according to the shape and performance requirements of the product, and its density is 0.2g / ㎝ 3 ~1.0g / ㎝ 3 (This embodiment is 0.50g / ㎝ 3 );

[0036] When preparing carbon fiber prefabricated body, carbon fiber mesh tire and me...

Embodiment 2

[0046] In step (2) of the present invention, first chemical vapor infiltration pyrolytic carbon, infiltration time 20 hours, then chemical vapor infiltration silicon carbide, infiltration time 20 hours, alternate 5 times, finally chemical vapor infiltration silicon carbide, the total time of chemical vapor infiltration is 200 hours, the resulting density is 1.92g / ㎝ 3 carbon / carbon / silicon carbide composite body.

[0047] The rest are the same as embodiment 1.

[0048] The invention adopts the alternate densification method of pyrolytic carbon and silicon carbide, and can prepare carbon / carbon / silicon carbide composite material with higher density in a shorter time. At the same time, due to the chemical vapor infiltration of silicon carbide when the material density is low, the silicon carbide can fully penetrate into the carbon fiber matrix, ensuring the high bonding strength of silicon carbide and carbon fiber matrix, which can effectively inhibit the silicon vapor on the co...

Embodiment 3

[0050] In order to further improve the corrosion resistance of the carbon / carbon / silicon carbide composite material in the present invention, in step (2), the pyrolytic carbon and silicon carbide are alternately densified as firstly chemical vapor infiltrating silicon carbide, and first wrapping a layer on the surface of the carbon fiber Silicon carbide, followed by alternating chemical vapor infiltration of pyrolytic carbon and silicon carbide, and finally chemical vapor infiltration of silicon carbide, the carbon / carbon / silicon carbide composite material prepared in this way has the best corrosion resistance.

[0051] Remaining with embodiment 2.

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Abstract

The invention discloses a carbon / carbon / silicon carbide composite material with a simple preparation technology and silicon steam corrosion resistance, and a preparation method. The carbon / carbon / silicon carbide composite material is characterized by being prepared by a process that a carbon fiber prefabricated body is machined and purified after being subjected to pyrolytic carbon and silicon carbide alternating densification or pyrolytic carbon and silicon carbide mixing densification with a chemical vapor infiltration method. The density of the carbon / carbon / silicon carbide composite material is 1.3-2.5g.cm<3>, the flexural strength is more than or equal to 300MPa, and the fracture toughness is more than or equal to 15MPa.m<1 / 2>. According to the carbon / carbon / silicon carbide composite material disclosed by the invention, corrosion on the core part carbon fiber of the carbon / carbon / silicon carbide composite material by silicon steam can be effectively inhibited. The flexural strength of the prepared carbon / carbon / silicon carbide composite material is more than 300MPa which is 2-5 times of that of carbon / carbon composite material, the fracture toughness is more than or equal to 15MPa.m<1 / 2>, the silicon steam corrosion resistance capability is improved by 5-10 times in comparison with that of the carbon / carbon composite material, and the service life of the carbon / carbon / silicon carbide composite material is drastically prolonged. Meanwhile, the higher strength of the carbon / carbon / silicon carbide composite material is favorable for improving the safety of a thermal field.

Description

technical field [0001] The invention relates to a composite material and a preparation method, in particular to a carbon / carbon / silicon carbide composite material and a preparation method, in particular to a carbon / carbon / silicon carbide composite material for high-temperature furnaces and a preparation method. Background technique [0002] Carbon / carbon composite material is one of the advanced composite materials widely used at present. It is a composite material formed by carbon fiber or various carbon fabrics to reinforce the carbon matrix. It has low density, high specific strength, wear resistance, high temperature resistance, and thermal expansion. Excellent performance such as small coefficient. The material is usually made of carbon fiber mesh tire and mesh tire, or carbon cloth and carbon cloth, or mesh tire and carbon cloth are composited into a carbon fiber prefabricated body by alternately stacking needle punching, and then the prefabricated body is put into a c...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/80C04B35/83C04B35/622C04B41/87
Inventor 廖寄乔李军龚玉良邰卫平王跃军谭周建李丙菊
Owner HUNAN KINGBO CARBON CARBON COMPOSITES CO LTD
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