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Heavy oil catalytic cracking catalyst and preparation method thereof

A cracking catalyst and heavy oil catalysis technology, applied in catalytic cracking, physical/chemical process catalyst, molecular sieve catalyst, etc., can solve the problem of low total yield of gasoline, diesel and liquefied gas, poor resistance to heavy metal pollution, and low liquid yield and other problems, to achieve the effect of reducing coke yield, improving conversion rate and improving conversion rate

Active Publication Date: 2015-05-20
PETROCHINA CO LTD +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] CN1354224A has prepared a kind of catalyst that improves olefin productive rate, and the composition of catalyst is 0~70% clay, the mixture of 5~90% inorganic oxide and 1~50% beta molecular sieve or mordenite, the shortcoming of this catalyst is a low liquid yield
[0013] CN1211608A discloses a layered clay microsphere heavy oil cracking catalyst used for prolific diesel and gasoline, the catalyst consists of 20-90% layered clay, 10-40% binder, 0-40% Y-type Molecular sieve and 0-70% kaolin clay, when the catalyst is used for heavy oil cracking, the total yield of gasoline, diesel and liquefied gas is not high
The catalyst has poor anti-heavy metal pollution performance

Method used

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  • Heavy oil catalytic cracking catalyst and preparation method thereof
  • Heavy oil catalytic cracking catalyst and preparation method thereof
  • Heavy oil catalytic cracking catalyst and preparation method thereof

Examples

Experimental program
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Effect test

preparation example Construction

[0058] Preparation of auxiliary templating agent 1:

[0059] 11 g of polypropyleneimine with a concentration of 50% and 1.0 g of vinyltrimethoxysilane were reacted at 50° C. for 12 hours to prepare auxiliary templating agent 1 .

[0060] Preparation of auxiliary templating agent 2:

[0061] 11 g of polyvinylamine with a concentration of 50% was reacted with 0.8 g of β-(3,4-epoxycyclohexyl)ethyltrimethoxysilane at 60° C. for 36 hours to prepare auxiliary templating agent 2 .

[0062] Preparation of auxiliary templating agent 3:

[0063] 20 g of polypropyleneimine with a concentration of 30% was reacted with 1.5 g of aminopropylaminoethyltrimethoxysilane at 100° C. for 12 hours to prepare auxiliary templating agent 3 .

[0064] Preparation of auxiliary templating agent 4:

[0065] 20 g of a 50% polyacrylamide solution was reacted with 1.5 g of 3-(2.3-glycidoxy)propyltrimethoxysilane at 50° C. for 36 hours to prepare auxiliary templating agent 4 .

[0066] Preparation of auxi...

Embodiment 1

[0081] Get 50g microporous molecular sieve precursor 1 solution and add in the reactor and be placed in 25 ℃ of water baths, the concentration of 200g is 5% (EO) 100 (PO) 70 (EO) 100 (F127) solution was added dropwise into the above system for assembly, adjusted the pH value to about 1, stirred for 10 hours after the dropwise addition, added 5g of auxiliary templating agent 1, stirred for 0.5h, and aged at 30°C for 15h. Transfer the product from the previous step to a crystallization kettle, crystallize at 120°C for 24 hours, filter and wash the crystallized product, dry it at 60°C for 24 hours, then transfer it to a muffle furnace, and roast it at 500°C for 6 hours to remove the template agent to obtain ultra-high water Thermally stable meso-microporous molecular sieve M-1.

Embodiment 2

[0083] Get 50g microporous molecular sieve precursor 2 solution and add in the reactor and be placed in 25 ℃ water bath, the concentration of 250g is 3% (EO) 100 (PO) 70 (EO) 100 (F127) solution was added dropwise into the above system for assembly, adjusted the pH value to about 5, stirred for 24 hours after the dropwise addition, added 5g of template aid 2, stirred for 0.5h, and aged at 30°C for 15h. Transfer the product from the previous step to a crystallization kettle, crystallize at 120°C for 24 hours, filter and wash the crystallized product, dry it at 90°C for 9 hours, then transfer it to a muffle furnace, and roast it at 700°C for 3 hours to remove the template agent to obtain ultra-high water Thermally stable meso-microporous molecular sieve M-2.

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Abstract

The invention relates to a heavy oil catalytic cracking catalyst and preparation method thereof, which is characterized by that a microporous molecular sieve is taken as a main active component, modified dielectric-microporous molecular sieve is taken as an assistant active component, the microporous molecular sieve content is between 10 and 40%, the modified dielectric-microporous molecular sieve content is between 1-40%, the binder content is between 1 and 30% and the clay content is between 30 and 80%. Compared with a single USY molecular sieve catalyst, the catalyst of the invention enables reduced heavy oil yield, increased light oil yield and decreased coke yield, the catalyst has a practical industrial application prospect. Compared with a catalyst prepared by the dielectric-microporous molecular sieve-substituted USY molecular sieve, the heavy oil yield is reduced, the light oil yield is increased and the coke yield is decreased.

Description

technical field [0001] The invention relates to a heavy oil catalytic cracking catalyst and a preparation method, in particular to a catalyst containing mesoporous molecular sieves and a preparation method. Background technique [0002] Feedstocks for catalytic cracking (FCC) are becoming increasingly heavy. Heavy oil is characterized by large molecules and complex molecular structures. Therefore, catalysts are required to have a gradient distribution of pore structures so that heavy oil macromolecules can be cracked in a "relay race". [0003] At present, FCC catalysts are mostly composed of Y-type molecular sieves and kaolin. Y-type molecular sieves have strong acidity and a supercage structure with large cavities, which play an important role in catalytic cracking. However, due to the limitation of pore size, Y-type molecular sieves are not ideal for the conversion of heavy oil macromolecules. Adding molecular sieves with macropores and mesoporous structures to Y-type mol...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B01J29/70B01J29/80B01J35/10C10G11/05
Inventor 刘洪涛刘宏海赵红娟石永刚王坤赵晓争张莉王宝杰高雄厚熊晓云胡清勋
Owner PETROCHINA CO LTD
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