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Three-dimensional pore shading decorative ceramic brick and manufacturing method thereof

A ceramic tile and three-dimensional technology, applied in the field of three-dimensional hole blooming decorative ceramic tiles and their manufacturing, can solve the problems of single three-dimensional hole decoration effect, can not meet people's needs for rich decorative effects, etc. effect, crack reduction effect

Active Publication Date: 2012-11-21
FOSHAN DONGPENG CERAMIC +2
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

From the above introduction, we can see that the current travertine series products only obtain a single three-dimensional hole decoration effect, which can no longer meet people's needs for rich decoration effects

Method used

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  • Three-dimensional pore shading decorative ceramic brick and manufacturing method thereof
  • Three-dimensional pore shading decorative ceramic brick and manufacturing method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0032] 1. Select plant fibers such as hemp rope and bagasse as raw materials, and after crushing and screening, select the "core" of the pore-forming material with a length of about 15mm to 50mm;

[0033] 2. Configure the bleeding dyeing agent, which can be used commonly used pink (potassium permanganate), blue (cobalt sulfate), dark red (ferric chloride), dark brown (manganese chloride), etc. The configuration is specifically adding kaolin ball-milled slurry with a mass percentage of 10% to 20%, and the moisture content of the slurry is 70% to 80%. For other chromogenic oxides, in order to obtain richer colors, two or more chromogenic water-soluble salts can be used in combination in proportion;

[0034] 3. After preliminarily soaking the "nuclei" of the screened pore-forming material in the bleed dyeing agent, it is dried to harden the pore-forming material;

[0035] 4. Mix the dyed porous material into the textured material, and press the textured material to make bricks; ...

Embodiment 2

[0040] The production method of this example is the same as that of the example, the difference lies in the "core" of the pore-forming material. This example uses baked leaves (in the shape of tea rolls), dry straw, rice husk, paper balls, etc. The hollow organic matter serves as the "core" of the pore-forming material, thereby increasing the diversity of pore shapes; at the same time, the firing cycle is 100 minutes, and the firing temperature is 1205°C.

Embodiment 3

[0042] The production method of this embodiment is the same as that of the embodiment, the difference lies in the "nucleus" of the pore-forming material. This embodiment uses bird droppings, chicken manure, cow dung, straw paper, feed, etc. that have been processed through the animal digestive system or artificially. The plant fiber acts as the "core" of the porogen, thereby increasing the diversity of pore shapes.

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PUM

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Abstract

The invention provides a method of manufacturing a pore decorative ceramic brick. The method comprises the well known processes of: processing powders, stamping and shaping cloth, drying a blank body, sintering the blank body and polishing; the powders comprise a plus material and a backing material; the plus material comprises a pore forming material component; and the pore forming material comprises one or more of hollow organic materials or plant fibers. Preferably, the pore forming material can be dyed by a stain bleeding dyeing agent. During the sintering process, the pore forming material is burnt out so that a pore is formed; and because the pore forming material is dyed, when the blank body is dried and sintered, the stain bleeding dyeing agent disperses around, so that the effect of dyeing inside the pore is achieved. The shading decoration effect of taking the pore as a center and dispersing around is formed at the surface of the brick; and the color is gradually changed. According to the three-dimensional pore, the proper match of the gradually discolored shading taking the pore as the center and the base color of the blank body can bring more abundant decoration effects.

Description

technical field [0001] The present invention relates to a ceramic tile and a manufacturing method thereof, more specifically, to a three-dimensional hole blooming decorative ceramic tile and a manufacturing method thereof. Background technique [0002] Since Dongpeng Ceramics Co., Ltd. launched the travertine ceramic tile series products in 2006, the travertine series products have gradually gained a firm foothold in the market with their unique and high-grade decorative style imitating volcanic rock, and won the favor of a large number of designers and consumers. New technologies and processes have also been continuously developed. While obtaining richer decorative effects, corresponding improvements have been made to the foaming materials and production processes that produce three-dimensional holes. [0003] For example, Dongpeng Ceramics Co., Ltd. applied for an invention patent with the application number 200610036616.X in 2006. It adopts the method of introducing pore-...

Claims

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Application Information

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IPC IPC(8): B32B18/00C04B35/622C04B41/80
Inventor 周燕曾德朝金国庭
Owner FOSHAN DONGPENG CERAMIC
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