Reinforced chilled roll and preparation method thereof

A chilled roll and enhanced technology, which is applied in the field of steel rolling rolls, can solve the problems of large amount of grinding, rolling accidents, and unsatisfactory carbide forms, etc., to achieve performance improvement, increase in steel passing capacity, and improve bonding unstable effect

Inactive Publication Date: 2015-02-25
JIANGSU GANGBAO ROLLER
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] 1. The strength of the material matrix has not been improved by micro-alloying, and the hardness cannot be higher, otherwise the quality problems of block dropping and chipping will often occur;
[0004] 2. The shape of carbides in the material is not very ideal, the rolling stress buffer energy storage is not ideal, the fatigue cracks expand rapidly, and the amount of grinding each time is too large;
[0005] 3. The metallurgy combined with ultrasonic flaw detection of the alloy outer layer and the core often has over-limit defects, and the scrap rate is about 6.9%;
[0006] 4. When the product is used and grinded close to the scrapped diameter, it is easy to cause quality problems such as peeling and falling off, resulting in rolling accidents

Method used

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Embodiment Construction

[0022] The present invention will be further described in detail in conjunction with specific embodiments below.

[0023] A reinforced chilled roll, including an alloy outer layer and a core, a dielectric layer is arranged between the alloy outer layer and the core, and the main composition design principles of the dielectric layer are:

[0024] A. The carbon equivalent is basically unchanged but appropriately low;

[0025] B. The amount of carbon element is reduced and the amount of silicon element is relatively increased;

[0026] C. Other elements are configured according to the composition of high-silicon heat-resistant ductile iron;

[0027] Such a medium layer eliminates and greatly reduces the weak combination of carbon segregation and carbon distortion between the outer layer of the alloy and the core, and basically eliminates the microscopic shrinkage of the alloy outer layer and the core when they are melted. , which solves the problem of unstable bonding between t...

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Abstract

The invention discloses a reinforced chilled roll. The reinforced chilled roll comprises an outer alloy layer and a core portion, and a medium layer is arranged between the outer alloy layer and the core portion. By the aid of the medium layer arranged between the outer alloy layer and the core portion, combination instability of an original outer alloy layer and the core portion is improved. In addition, graphite form and number of the alloy outer layer can be obtained and improved in the ideal form by means of adding a preliminary inoculation processing procedure and a microalloying processing procedure to a casting process and controlling nodulizer explosion time. Besides, the performance of the reinforced chilled roll is improved by means of refined crystalline strengthening and strain strengthening of microalloy beneficial elements, quality problems of slag dropping and small spalling are avoided, and steel passing quantity is increased obviously.

Description

technical field [0001] The invention belongs to the technical field of steel rolling rolls, and in particular relates to a reinforced chilled roll and a preparation method thereof. Background technique [0002] The CCAIC material rolls in the current roll industry are widely used because of their high hardness and good wear resistance, and are quite popular with users. However, due to the problems of the base material, there are the following deficiencies: [0003] 1. The strength of the material matrix has not been improved by micro-alloying, and the hardness cannot be higher, otherwise the quality problems of block dropping and chipping will often occur; [0004] 2. The shape of carbides in the material is not very ideal, the rolling stress buffer energy storage is not ideal, the fatigue cracks expand rapidly, and the amount of grinding each time is too large; [0005] 3. The metallurgy combined with ultrasonic flaw detection of the alloy outer layer and the core often h...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B21B27/02C22C38/56B22D1/00B22D13/00B22D19/16
Inventor 江沛琪
Owner JIANGSU GANGBAO ROLLER
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