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Automatic secondary tool setting method based on numerically-controlled gear hobbing machine

A secondary tool setting and automatic technology, applied in the direction of automatic control devices, metal processing machinery parts, metal processing, etc., to achieve the effect of simple operation, improved reliability, and shortening the time of secondary tool setting

Active Publication Date: 2013-09-04
四川普什宁江机床有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] This invention aims to solve the technical problem that the secondary tool setting of traditional gear hobbing machine tools relies on manual experience to perform visual tool setting, and the accuracy and efficiency are low. An automatic secondary tool setting method based on CNC gear hobbing machine tools. This method is simple to operate, can automatically realize secondary tool setting, is not restricted by human production experience, and has significantly improved accuracy and efficiency.

Method used

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  • Automatic secondary tool setting method based on numerically-controlled gear hobbing machine
  • Automatic secondary tool setting method based on numerically-controlled gear hobbing machine

Examples

Experimental program
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Embodiment 1

[0025] First of all, the intelligent measurement sensor device is used for data collection for a single teeth for the measured gear, and calculated through the number of teeth and collected signals of the measured gear to establish a measuring mathematical model;Low signal parameters; finally set the compensation angle through the first workpiece trial cutting result.This method can be used to realize the automatic two -time knife of the tooth and axis tooth. At the same time, the sensor selection and the high and low point setting methods and points of the amplifier can be clearly used to automatically apply the knife to the gear of different specifications.

[0026] The invention includes the use of the measurement function of the CNC system, the automatic control of the knife, the calculation, the math judgment model, the processing program, and the parameter setting of the amplifier.Before starting a gear for secondary processing, the user needs to adjust the measurement of th...

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Abstract

The invention discloses an automatic secondary tool setting method based on a numerically-controlled gear hobbing machine and relates to the technical field of the automatic secondary tool setting method based on the numerically-controlled gear hobbing machine. The automatic secondary tool setting method based on the numerically-controlled gear hobbing machine comprises the following steps of a, adopting different specifications of sensors to perform data measurement and acquisition to each tooth of measured gears different in modulus and gear number; b, establishing a measurement mathematic model based on acquired data through measurement and the tooth number of the measured gears; c, using adopted sensors and the measured gears as objects and testing sensor measurement data through experiments according to the established measurement mathematic model to confirm an amplifier setting parameter; d, setting an compensation angle according to a cutting adjustment result of a first workpiece, changing an offset parameter of a workpiece installing shaft according to the compensation angle to finish automatic compensation and finishing automatic secondary tool setting adjustment after cutting adjustment of the first workpiece is qualified. The automatic secondary tool setting method is simple in operation, can achieve secondary tool setting automatically and is not limited by production experiences of workers, and the accuracy and the efficiency are improved remarkably.

Description

[0001] Technical field [0002] The invention involves the secondary knife technical field of CNC machine tools. Background technique [0003] CNC roller machine is a machine tool that processs the gear according to the exhibition.Two -time knife is the gear parts after coarse or semi -essence processing, separated from the machine tool for quenching or other processes.The gear after quenching or other processes is re -mounted for fine processing. At this time, the rolling knife and the workpiece must be aligned (the roller teeth are consistent with the altitude of the processed parts), that is, the second -time knife.Two -time knife is one of the complex process preparations in rolling tooth processing. [0004] The second -time knife operation of the traditional roller machine is based on the production experience, and it is determined by visual inspection method to determine the opposite of the rolling knife and the processed workpiece.The specific method is to scrape the wor...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23Q15/22
Inventor 凌爱萍熊楗洲姜华
Owner 四川普什宁江机床有限公司
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