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Production method for continuously formed onion rings

A production method, the technology of onion rings, applied in the field of continuous production of onion rings, can solve the problems of low labor productivity, complex production process, long production cycle, etc., so as to save the time required for production and simplify production Process steps to meet the effect of continuous

Active Publication Date: 2013-11-20
麦康食品(青岛)有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This makes the entire production process complex, the production cycle is longer, and the labor productivity per unit time and unit number is not high; and because the entire production process requires a total of two quick-freezing treatments, the power consumption is also relatively large

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] The production method of continuous molding onion ring, it comprises steps as follows:

[0028] (1) Pretreatment of raw materials: Peel fresh white onions, clean them, cut them into square onion pieces with a dicing machine, the side length of the onion pieces is 3.2 mm, drain or mechanically dehydrate for 30 minutes, until squeezed by hand Onion cubes do not drip.

[0029] (2) Ingredients: put the pretreated onion pieces and the adhesive into the mixer according to the ratio of 4:1 and mix well;

[0030] (3) Forming: Put the prepared onion pieces into the receiving trough, transport them through the screw propeller and enter the forming machine through the pipeline, and mold them in the stamping forming machine. The weight of each formed onion ring is about 6 grams; Then spray 4% calcium chloride solution to make it react with the binder in the onion block ingredients to harden and shape; then it is conveyed through the transmission mesh belt, the ring shape is manual...

Embodiment 2

[0038] The production method of continuous shaped onion rings has the same process steps as in Example 1, and the main difference is only the difference in the following process parameters. in:

[0039] Use a dicing machine to cut onion cubes into squares with a side length of 3.8mm;

[0040] Put the onion pieces and the adhesive into the mixer according to the ratio of 5:1 and stir to mix evenly;

[0041] Shaped onion rings weigh about 7 grams each;

[0042] Calcium chloride solution for spraying is 5%;

[0043] In the step of using the powder coating machine to coat the powder, the coating ratio of the biscuit powder is 36%;

[0044] The frying temperature is controlled at 190°C, and the pre-frying time is 20 seconds.

[0045] According to the technical idea of ​​the present invention, on the basis of keeping the taste and quality of the finished onion rings unchanged, some of its process parameters can also be slightly adjusted and changed accordingly. For example, the ...

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Abstract

The invention discloses a production method for continuously formed onion rings. The production method comprises the following main process steps: selecting fresh white onions; peeling and cleaning the white onions; dicing the white onions by using a dicer; subjecting onion dices to water controlling or mechanical dehydration to realize raw material preprocessing; uniformly mixing the preprocessed onion dices and a binder in proportion in a mixer with stirring; carrying out forming by using a ram-type forming machine so as to obtain onion rings, each weighing 6 to 7 g; spraying a calcium chloride solution and allowing the calcium chloride solution and bonding substances in the accessory material--the binder to undergo hardening and shaping; allowing the shaped onion rings to enter into a powdering machine through a transmission network belt for automatic powdering, then into a starching machine through the transmission network belt for starching, then into a powder wrapping machine for powder wrapping and finally into a tunnel-like frying machine through the transmission network belt for pre-frying; subjecting obtained finished products to oil controlling, cooling and quick-freezing in an individual quick-freezing machine; conveying the quick-frozen onion rings to an automatic packaging machine through the transmission network belt; manually picking out defective onion rings on the transmission network belt; packaging qualified onion rings by using the packaging machine; and carrying out detection and delivery.

Description

technical field [0001] The invention relates to a production method of formed onion rings, in particular to a continuous production method of formed onion rings. Background technique [0002] Onions have the effects of nourishing, invigorating the stomach, clearing heat and detoxifying. With the improvement of people's living standards, onion rings are more and more popular as a snack food. With the continuous increase of market demand, the traditional manual production of shaped onion rings can no longer meet the market demand, and the technology of industrialized production of shaped onion rings has become more and more mature and has achieved scale. [0003] Chinese patent application CN102187985A discloses a production method of onion rings, which includes the steps of raw material processing, batching, forming, quick-freezing, rewarming, pre-flouring, sizing, wrapping, pre-frying, quick-freezing, bagging and testing. Among them, the size of the onion block is 4×4 cm. ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): A23L1/212A23L19/00
Inventor 薛平张重庆
Owner 麦康食品(青岛)有限公司
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