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A pre-purification method and product before melting and casting of high-temperature electrolytic molten aluminum

A technology of electrolytic aluminum liquid and pre-purification, which is applied in the field of purification before using electrolytic aluminum liquid for melting and casting, can solve the problem that the quality of raw materials entering the furnace is not the first factor, the pretreatment has not attracted enough attention, and the research on the pre-purification method Less problems, to achieve the effect of stabilizing chemical composition and purity, reducing raw material cost, and stabilizing composition

Active Publication Date: 2016-06-01
BERIS ENG & RES CORP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] In the above-mentioned process method, the pretreatment of the main raw material electrolytic aluminum liquid into the furnace has not been paid enough attention. There are three reasons for the analysis: First, due to the long production cycle of the smelting furnace, the quality of the raw material into the furnace is not the first priority for the production workers. The first element; the second is that the history of technological development of aluminum processing and casting has resulted in uneven domestic professionals engaged in this industry, and is in the stage of technological replacement and innovation; the third is that electrolytic aluminum liquid has only been used as the main raw material for furnaces in recent years There are few studies on pre-purification methods

Method used

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  • A pre-purification method and product before melting and casting of high-temperature electrolytic molten aluminum
  • A pre-purification method and product before melting and casting of high-temperature electrolytic molten aluminum

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0067] (1) Purification preparation steps

[0068] The electrolytic aluminum liquid produced in the electrolysis workshop is directly transported to the pre-purification station with a vacuum bag. The quality of each vacuum bag electrolyte is 10t, and a total of 3 vacuum bags are transported. After being transported to the pre-purification station, the electrolytic aluminum in the 3 vacuum bags is The liquid is added to the refining bag of electrolytic aluminum liquid with a capacity of 30t, and the composition of the electrolytic aluminum liquid in the refining bag is sampled and measured, and the temperature of the measurement result is 760°C.

[0069] (2) Alkali metal treatment step

[0070] Add 15 kg of No. 2 flux to the electrolytic aluminum liquid sampled in step (1) and keep it for 10 minutes.

[0071] (3) Slag removal and standing step

[0072] The electrolytic aluminum liquid after the alkali metal treatment in step (2) is quickly transported to the slag-slagging st...

Embodiment 2

[0076] (1) Purification preparation steps

[0077] The electrolytic aluminum liquid produced in the electrolytic workshop is directly introduced into the refining bag in the electrolytic workshop and then transported to the pre-purification station. The capacity of the refining bag is 30t of electrolytic aluminum liquid in the refining bag, of which the electrolytic aluminum liquid is 30t. The electrolytic aluminum in the refining bag The composition of the liquid was sampled and measured, and the temperature of the measured result was 810°C.

[0078] (2) Alkali metal treatment step

[0079] Add 21 kg of No. 2 flux to the electrolytic aluminum liquid sampled in step (1) and keep it for 10 minutes.

[0080] (3) Slag removal and standing step

[0081] The electrolytic aluminum liquid after the alkali metal treatment in step (2) is quickly transported to the slag-slagging static station by a rail car for the slag-slagging operation, and the removed aluminum slag is processed to...

Embodiment 3

[0085] (1) Purification preparation steps

[0086] The electrolytic aluminum liquid produced in the electrolysis workshop is directly transported to the pre-purification station with a vacuum bag. The quality of each vacuum bag electrolyte is 10t, and a total of 3 vacuum bags are transported. After being transported to the pre-purification station, the electrolytic aluminum in the 3 vacuum bags is The liquid is added to the refining ladle of electrolytic aluminum liquid with a capacity of 30t, and the composition of the electrolytic aluminum liquid in the refining ladle is sampled and measured, and the temperature of the measurement result is 920°C.

[0087] (2) Alkali metal treatment step

[0088] Add 20 kg of No. 2 flux to the electrolytic aluminum liquid sampled in step (1) and keep it for 8 minutes.

[0089] (3) Nitrogen blowing step

[0090] The electrolytic aluminum solution added with alkali metal refining agent in step (2) is fed with pure nitrogen, and the purity of...

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Abstract

The invention provides a precleaning method before fusion casting of an aluminum electrolyte and a product thereof. The method comprises the following steps: after transporting an aluminum electrolyte to a precleaning station, sampling and determining temperature, composition and impurity content of the aluminum electrolyte in the refining ladle, and meanwhile, adding an alkali metal refining agent into the sampled aluminum electrolyte to perform preliminary treatment; and respectively treating the aluminum electrolyte after adding the alkali metal refining agent according to the sampling and determining results. The invention also provides an aluminum electrolyte prepared by the method. The sodium content in the aluminum electrolyte is lower than 15 ppm.

Description

technical field [0001] The invention relates to the technical field of aluminum processing, melting and casting production technology, in particular to a purification method using electrolytic aluminum liquid before melting and casting. Background technique [0002] The modern aluminum processing industry is characterized by highly automated equipment and large-scale production. Most of them use short-process processes to reduce process waste and increase yields. Advanced processing technologies are used to improve product performance and reduce production costs by various means. Large-scale aluminum companies such as Europe and the United States adopt large-scale intensive production, directly use electrolytic aluminum liquid to cast large-scale flat ingots, and produce and sell high value-added aluminum sheets, strips and foils. For example, the Hannibal Aluminum Strip Plant in the United States produces 680 tons of large slabs per day, all of which use aluminum liquid sen...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C25C3/24C22B21/06
Inventor 谢晓会冀中年赵海东
Owner BERIS ENG & RES CORP
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