Continuous process for producing manganese-silicon alloy and slag rich in silicomanganese and producing micro-and low-carbon manganese-silicon alloy by utilization of slag rich in silicomanganese

A technology of silicon-rich manganese slag and manganese-silicon alloy, which is applied in the continuous process field of producing micro- and low-carbon manganese-silicon alloys, can solve the problems of high price, high alkalinity, and increased cost, and achieve the improvement of comprehensive recovery rate and the reduction of production cost, effective use of resources

Active Publication Date: 2015-04-29
吉铁铁合金有限责任公司
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AI Technical Summary

Problems solved by technology

The shortcoming of this low-carbon manganese-silicon alloy production method is that the selection of manganese raw materials into the furnace is less flexible, such as: "15-50 parts of manganese slag containing 20wt%-40wt% manganese", and 20wt% manganese-containing Manganese slag is a by-product of medium and low carbon ferromanganese alloy "medium manganese slag". It has high alkalinity, is easy to pulverize and is low in production, and the proportion of micro-carbon manganese-silicon alloy raw materials is small. Due to high alkalinity, other low-priced Ratio of manganese raw material with high alkalinity
The manganese slag containing 40wt% manganese is a high-carbon ferromanganese alloy by-product "manganese-rich slag". Its quality is good but the price is expensive. When the proportion of the low-carbon manganese-silicon alloy raw material is large, the cost will increase.
[0004] So far, there are no reports and practical applications on the production of manganese-silicon alloys and silicon-rich manganese slag and the continuous process of producing micro- and low-carbon manganese-silicon alloys using silicon-rich manganese slag

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0020] Embodiment 1: A kind of production manganese-silicon alloy and silicon-rich manganese slag of embodiment 1 and utilize silicon-rich manganese slag to produce the continuous process of micro, low-carbon manganese-silicon alloy, adopt 16000KVA submerged heat electric furnace production grade to be: the manganese silicon of FeMn68Si18 The alloy and silicon-manganese-rich slag contain more than 20 wt% manganese. Raw materials used: 300 kg of coke with a fixed carbon content of 84.21wt%, SiO 2 Mix 300 kg of silica with a content of 98.18 wt%, 200 kg of manganese ore with a manganese content of 40.17 wt%, 500 kg of manganese ore with a manganese content of 37.95 wt%, and 300 kg of manganese ore with a manganese content of 46.93 wt%. 18 batches of raw materials are continuously added to the furnace, and the alloy and slag are released from the furnace after 2 hours of continuous smelting. During this period, the basicity of the slag was 0.28, and the recovery rate of silica ...

Embodiment 2

[0023] Embodiment 2: a kind of production manganese-silicon alloy and silicon-rich manganese slag of embodiment 2 and utilize silicon-rich manganese slag to produce the continuous process of micro, low-carbon manganese-silicon alloy, adopt 12500KVA closed-type submerged heat electric furnace production grade to be: FeMn68Si18 Manganese-silicon alloy and silicon-rich manganese slag contain more than 20 wt% manganese. Raw materials used: 200 kg of coke with a fixed carbon content of 86.12wt%, SiO 2200 kg of silica with 98.86 wt% content, 280 kg of manganese ore with 49.01 wt% manganese content, 245 kg of manganese ore with 41.9 wt% manganese content, 105 kg of manganese ore with 37.67 wt% manganese content, 44.6 wt% manganese ore 70 kg is mixed into a batch of materials, and about 15 batches of raw materials are continuously added into the furnace through the silo, and the alloy and slag are released from the furnace after about three hours of continuous smelting. During this ...

Embodiment 3

[0026] Embodiment 3: A kind of production manganese-silicon alloy and silicon-rich manganese slag of embodiment 3 and utilize silicon-rich manganese slag to produce the continuous process of micro, low-carbon manganese-silicon alloy, at first adopt 25000KVA submerged heat electric furnace production grade to be: the manganese of FeMn68Si18 The silicon alloy and silicon-manganese-rich slag contain more than 20 wt% manganese. Raw materials used: 248 kg of coke with a fixed carbon content of 84.32 wt%, SiO 2 240 kg of silica with 98.65 wt% content, 50 kg of manganese ore with 43.4 wt% manganese content, 300 kg of manganese ore with 37.27 wt% manganese content, 50 kg of manganese ore with 47.7 wt% manganese content, 400 kg of manganese ore with 49.2 wt% manganese content Mixed into a batch of materials, 26 batches of raw materials are continuously added into the furnace through the silo, and the alloy and slag are released from the furnace after six hours of continuous smelting. ...

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Abstract

The invention provides a continuous process for producing manganese-silicon alloy and slag rich in silicomanganese and producing micro-and low-carbon manganese-silicon alloy by the utilization of the slag rich in silicomanganese. The continuous process is characterized by including the steps that the slag rich in silicomanganese is obtained while the manganese-silicon alloy is smelted in a submerged arc furnace; the submerged arc furnace is used for smelting; a product with the manganese-silicon alloy number being FeMn68Si18 is produced, and meanwhile liquid slag rich in silicomanganese is obtained, wherein the liquid slag rich in silicomanganese comprises 20%-26% by weight of manganese and 40%-50% by weight of silicon dioxide, and the mass ratio of Mn to Fe in the liquid slag rich in silicomanganese is 20-70; layered casting is performed on the obtained liquid slag rich in silicomanganese; raw material matching is performed on 30-40 parts of the slag rich in silicomanganese, 10-20 parts of carbon manganese slag containing 40%-45% by weight of manganese, 40-50 parts of manganese ore containing 40%-50% by weight of manganese, 25-35 parts of coke and 15-25 parts of silica, and smelting is performed for 2-6 hours by the utilization of an ore-smelting electric furnace to produce a finished product of the micro-and low-carbon manganese-silicon alloy, wherein the granularity of the obtained slag rich in silicomanganese is larger than 0-150mm, the slag rich in silicomanganese comprises 20%-26% by weight of manganese and 40%-50% by weight of silicon dioxide, the content of phosphorus is less than 0.1% by weight, and the mass ratio of Mn to Fe is 20-70. The comprehensive recovery rate of Mn is 95%-97%.

Description

technical field [0001] The invention belongs to the technical field of ferrous metallurgy metallurgy, and relates to a continuous process for producing manganese-silicon alloy and silicon-rich manganese slag and producing micro- and low-carbon manganese-silicon alloys by using the silicon-rich manganese slag. Background technique [0002] In the ferrous alloy smelting industry, the existing manganese-silicon alloy production, Chinese Patent Publication (Announcement) No. CN102766775A discloses "a production method of low-carbon high-silicon-silicon-manganese alloy", which is divided into two steps, the first step It is: adopting a mixed charge with a mass content of manganese of 30-35%, a mass content of silicon dioxide of 28-32%, and a mass ratio of Mn / Fe of 5.5-6.2, and at the same time, adding coke accounting for 18-22% of the total weight of the mixed charge. Slag removal to obtain common manganese-silicon alloy molten iron with component mass percentages of Mn60-70%, S...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C22C1/10C22C22/00C22B4/06
Inventor 刘维国宋福良史万利谷立国柏森张晓斌崔金鹏杨春录邱海波
Owner 吉铁铁合金有限责任公司
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