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All-weather conical sand maker and self-adjustment method

A technology of conical sand making machine and adjustment method, which is applied in the resulting field, and can solve problems such as complete loss of strength, inability to achieve effective improvement of local hardness, and fracture of the copper sleeve of the main shaft.

Active Publication Date: 2014-03-05
ZHEJIANG SHUANGJIN MACHINERY HLDG
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] The deficiencies in the above-mentioned 2 and 3 background technologies: one is not suitable for the heat treatment of the anti-wear moving sleeve and the anti-wear fixed sleeve in the conical sand making machine; the other is the matching of the technical parameters of the heat treatment process, and the effective local hardness cannot be realized. improve
[0006] 4. In the existing cone sand making machine, the anti-wear moving sleeve (broken wall) and the anti-wear fixed sleeve (rolling mortar wall) constitute the sand-making mouth (long mouth). The hardness of the wall is the same from top to bottom, so the wall of the sand making mouth (longkou wall) is first worn out and grooves are formed during the sand making (sand grinding) process (see attached Figure 12 ), which in turn leads to a significant shortening of the service life of the entire anti-wear moving sleeve and anti-wear fixed sleeve, and the cost of sand making remains high
The areas that need to be further improved are: First, because the contact surface between the main shaft and the inner copper sleeve (the main shaft copper sleeve) is dynamically supported by the oil film surface, and the force surface of the main shaft copper sleeve (the inner wall of the main shaft copper sleeve) is in the process of rotating the main shaft. half) is always in the process of gravity rolling, which causes the main shaft and the copper sleeve of the main shaft to be in a high temperature state all the time, resulting in the failure of the oil film; secondly, because the copper sleeve of the main shaft is composed of copper, tin and lead, when the main shaft and the copper sleeve of the main shaft are in a high temperature state, The tin (or tin and lead) that constitutes the copper sleeve of the main shaft is melted and overflows from the copper sleeve wall of the main shaft, causing the copper sleeve of the main shaft to form a honeycomb structure, and the strength is lost. The copper sleeve of the main shaft is broken and broken, causing the sand making machine to fail to work

Method used

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  • All-weather conical sand maker and self-adjustment method
  • All-weather conical sand maker and self-adjustment method
  • All-weather conical sand maker and self-adjustment method

Examples

Experimental program
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Effect test

Embodiment 1

[0037] Embodiment 1: with reference to attached Figure 1-11 . An all-weather cone sand making machine, comprising a cone sand making machine, when the adjusting screw sleeve 2 and the upper casing 1 in the cone sand making machine are screwed clockwise, the rotation direction of the main shaft 3 in the cone sand making machine is reverse Turn clockwise; on the contrary, when the adjusting screw sleeve 2 in the cone sand making machine and the upper casing 1 are screwed counterclockwise, the rotation direction of the main shaft 3 in the cone sand making machine is clockwise.

[0038] The sand-making and rolling port 6 in the cone sand making machine is composed of a high-chromium cast iron anti-wear movable set sand-making rolling wall 501 and a high-chromium cast iron anti-wear fixed set sand-making rolling wall 401. The high-chromium cast iron anti-wear dynamic The hardness of the set sand rolling wall 501 and the high chromium cast iron wear-resistant set sand rolling wall...

Embodiment 2

[0041] Example 2: On the basis of Example 1, the high chromium cast iron anti-wear moving sleeve 5 and the high chromium cast iron anti-wear fixed sleeve 4 are removed from the high chromium cast iron anti-wear moving sleeve for sand rolling wall 501 and high chromium cast iron anti-wear Except for the set sand making rolling wall 401, the remaining 5 walls of the high chromium cast iron anti-wear moving sleeve and the 4 walls of the high chromium cast iron anti-wear fixed sleeve are formed by heat preservation and delayed cooling.

Embodiment 3

[0042]Example 3: On the basis of Example 1, a non-stop method for an all-weather conical sand making machine, (1) When the adjusting screw sleeve 2 and the upper casing 1 in the conical sand making machine are screwed clockwise, the conical sand making machine The rotation direction of the main shaft 3 in the sand machine is counterclockwise. When the cone sand making machine is used to make sand, the sand and stones located in the sand making chamber of the anti-wear moving sleeve 5 and the anti-wear fixed sleeve 4 will be generated due to the large amount of feed during the sand making process. When clogging, due to the clockwise connection between the adjusting screw sleeve 2 and the upper casing 1 in the cone sand making machine, the anti-wear fixed sleeve 4 is fixed on the adjusting screw sleeve 2, and the main shaft 3 in the cone sand making machine drives the anti-friction movable sleeve The rotation direction of 5 is counterclockwise, so turning the anti-friction moving...

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Abstract

The invention relates to an all-weather conical sand maker and a self-adjustment method. When an adjustable turnbuckle and an upper cover in the conical sand maker rotate clockwise, the rotation direction of a main shaft of the conical sand maker is anticlockwise, on the contrary, when the adjustable turnbuckle and the upper cover in the conical sand maker rotate anticlockwise, the rotation direction of a main shaft of the conical sand maker is clockwise. Hardness of a sand-making rolling compaction wall of a high-chromium cast iron wear-resistant mobile sleeve and hardness of a sand-making rolling compaction wall of a high-chromium cast iron wear-resistant fixed sleeve in the conical sand maker are higher than the hardness of high-chromium cast iron at the lower part of a sand-making rolling compaction opening. An axial semicircle surface of the inner wall of a copper sleeve of the main shaft in the conical sand maker is provided with an axial groove with a concave arc shape. The wall of the axial groove with the concave arc shape is provided with a fuel feed hole. An assembling axle hole in the lower part of the lower cover in the conical sand maker of the main shaft is provided with an annular boss. The external circular surface of a water cooling circular sleeve is provided with a plurality of loops of annular grooves. The external circular surface of the water cooling circular sleeve is matched with the inner wall of the assembling axle hole of the main shaft so as to form a multi-loop water cooling cavity.

Description

technical field [0001] The invention relates to a method that can fundamentally solve the problems of the cone sand making machine crash, motor current increase, and sand making chamber damage caused by the clogging of the sand chamber of the cone sand making machine during the sand making process of the cone sand making machine. The all-weather cone sand making machine and the method of not crashing; the second is to fundamentally solve the problem of high chromium cast iron anti-wear moving sleeve sand rolling wall and high chromium cast iron anti-wear fixed sleeve sand rolling in the cone sand making machine During the sand making process of the sand-making mouth (longkou) formed by the wall, due to the wear of the sandstone on the longkou wall, the longkou wall is ground into grooves by sand and stones, which in turn leads to the entire high-chromium cast iron anti-wear moving sleeve and high-chromium cast iron anti-wear The service life of the grinding sleeve is shortened...

Claims

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Application Information

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IPC IPC(8): B02C2/00B02C23/00B02C23/04
Inventor 胡祖尧
Owner ZHEJIANG SHUANGJIN MACHINERY HLDG
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