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Catalytic cracking catalyst and preparation method

A catalytic cracking and catalyst technology, used in catalytic cracking, physical/chemical process catalysts, molecular sieve catalysts, etc., can solve the problems of inability to meet the requirements of strength, low solid content of catalyst slurry, and large production energy consumption.

Inactive Publication Date: 2014-03-12
湖北赛因斯科技开发有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] Due to its good coke selectivity, silicon binder catalysts have occupied a very important position in the market for a long time. Its disadvantage is that the prepared catalysts are not as strong as aluminum-based catalysts, especially aluminum sol catalysts.
Such as USP4010116 discloses a kind of preparation method of FCC catalyst, this method proposes to do binder with pseudo-boehmite in peptized state, the prepared catalyst has higher strength and hydrothermal stability, but peptized pseudo-boehmite is thin The diaspore binder can no longer meet the strength requirements of FCC catalysts with high molecular sieve content
The preparation method of the disclosed FCC catalyst of USP4542118 is to make the binding agent with better aluminum hydroxychloride (aluminum sol) of bonding performance, to improve the anti-wear property of catalyst, but, because aluminum sol itself is inert, its preparation The FCC catalyst has low activity and limited ability to crack large molecules
CN1098310A has proposed the method that adopts the composite binder that aluminum-containing sol and pseudo-boehmite are formed to prepare FCC catalyst, and the performance of catalyst has been further improved, but the cracking activity of this carrier and the cracking ability to macromolecule are still limited
The content of molecular sieve in the above method is generally about 25m%, and SiO in the sodium-containing silica sol 2 The highest concentration is only 10m%, which makes the solid content of the catalyst slurry lower, the production energy consumption is large, the output is low, and the cost is high

Method used

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  • Catalytic cracking catalyst and preparation method

Examples

Experimental program
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Effect test

example 1

[0028] Get 5.42 kg of kaolin, add 4.50 kg of deionized water, add 5.91 kg of aluminum sol, mix and beat for 60 minutes, add 1.56 kg of pseudo-boehmite, stir for 40 minutes, add 11.67 kg of molecular sieve slurry ground by a colloid mill (30 %), stirred for 30 minutes, added 1.00 kilograms of silica sol, stirred for 30 minutes, spray-dried, and obtained catalyst microspheres were roasted at 200° C. for 30 minutes, then washed twice with deionized water of 5 times of dry base catalyst, and dried at 120° C. for 2 Hours, that is, the sample of Example 1, the silicon oxide provided by the silica sol accounts for 3w%. The wear index of the obtained catalyst was 1.1, the pore volume was 0.40 ml / g, and the microreaction activity was 80.

example 2

[0030] Get 5.14 kg of kaolin, add 4.50 kg of deionized water, add 5.91 kg of aluminum sol, mix and beat for 60 minutes, add 1.56 kg of pseudo-boehmite, stir for 40 minutes, add 11.67 kg of molecular sieve slurry ground by a colloid mill (30 %), stirred for 30 minutes, added 1.67 kilograms of silica sol, stirred for 30 minutes, spray-dried, and the obtained catalyst microspheres were roasted at 200° C. for 30 minutes, then washed twice with deionized water of 5 times the dry base catalyst, and dried at 120° C. for 2 hour, that is, the sample of Example 2, the silicon oxide provided by the silica sol accounts for 5w%. The wear index of the obtained catalyst was 1.0, the pore volume was 0.41 ml / g, and the microreaction activity was 80.

example 3

[0032] Get 4.44 kg of kaolin, add 4.50 kg of deionized water, add 5.91 kg of aluminum sol, mix and beat for 60 minutes, add 1.56 kg of pseudo-boehmite, stir for 40 minutes, add 11.67 kg of molecular sieve slurry ground by a colloid mill (30 %), stirred for 30 minutes, added 3.33 kilograms of silica sol, stirred for 30 minutes, spray-dried, and the obtained catalyst microspheres were roasted at 200° C. for 30 minutes, then washed twice with deionized water of 5 times of dry base catalyst, and dried at 120° C. for 2 hour, that is, the sample of Example 3, the silicon oxide provided by the silica sol accounts for 10% by weight. The wear index of the obtained catalyst was 1.6, the pore volume was 0.42ml / g, and the microreaction activity was 82. As the amount of silica introduced by the binder in the catalyst increases from 3% to 10%, the activity and pore volume of the catalyst increase, and the attrition index also increases correspondingly, but it is within the controllable inde...

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Abstract

The invention provides a preparation method for a hydrocarbon catalytic cracking catalyst. The method comprises steps: clay, molecular sieves, pseudo-boehmite, aluminum sol and silica sol binders are mixed and pulped, and a catalyst slurry is prepared; then spray drying is carried out, after washing and drying, a catalyst finished product is obtained. The preparation method is characterized in that, three binders of pseudo-boehmite, aluminum sol and silica sol are employed as composite binders, and provides an effective method for preparation of silica-alumina gel catalytic cracking catalysts. The prepared catalyst has advantages of good intensity, strong heavy oil cracking capacity, high yield of light liquid and the like.

Description

technical field [0001] The invention relates to a fluid catalytic cracking (FCC) catalyst and a preparation method thereof, in particular to an FCC catalyst containing a silicon-aluminum binder and a preparation method thereof. Background technique [0002] The fluid catalytic cracking (FCC) process has always been the most important means of secondary processing of crude oil. The preparation methods of FCC catalysts corresponding to this process mainly include total synthesis, semi-synthesis and in-situ crystallization. The so-called total synthesis means that the catalysts are all synthesized from chemical raw materials such as water glass and aluminum sulfate; The active component and matrix material are simultaneously prepared by a one-step method, and then the kaolin-type FCC catalyst is prepared through modification treatment. Among them, kaolin is used as filler, molecular sieve is used as active component, and various silicon / aluminum colloids are used as binder. Du...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B01J29/08B01J29/80C01B39/24C10G11/05C10G11/18
Inventor 潘红霞甘海军张荣榜石光奇甘俊
Owner 湖北赛因斯科技开发有限公司