Series preheating method and series preheating system for coal gas of sintering ignition furnace

A technology of ignition furnace and sintering point, which is applied in the direction of furnace, furnace type, lighting and heating equipment, etc. It can solve the problems of not being suitable for large sintering machines, poor ignition effect, and low ignition temperature, so as to improve ignition effect and prolong life , Guarantee the effect of quality

Active Publication Date: 2014-03-26
ZHONGYE-CHANGTIAN INT ENG CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the use of low calorific value gas has low ignition temperature, high energy consumption, and poor ignition effect. A small number of existing sintering furnaces use on-board double preheating or single preheating methods to preheat combustion air and low calorific value gas, or only preheat Heated combustion-supporting air or gas, but limited by the space of the sintering machine operating platform, it cannot be applied to large sintering machines (usually 180m 2 above sintering machine)

Method used

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  • Series preheating method and series preheating system for coal gas of sintering ignition furnace
  • Series preheating method and series preheating system for coal gas of sintering ignition furnace

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] This embodiment uses a series preheating system of combustion air heat exchanger and gas heat exchanger for sintering ignition furnace, which is arranged under the sintering machine ( figure 1 ), outside the sintering machine workshop 1, the sintering machine is 180m 2 Sintering Machine.

[0028] The sintering ignition furnace uses a combustion air heat exchanger and a gas heat exchanger to preheat the system structure in series ( figure 2 ) Including preheating furnace 3, combustion air heat exchanger 5 for ignition furnace and gas heat exchanger 6 for ignition furnace; preheat furnace 3, combustion air heat exchanger 5 for ignition furnace and gas heat exchanger 6 for ignition furnace The flow direction of the preheating furnace flue gas is arranged in series, the area of ​​the combustion air heat exchanger 5 for the ignition furnace and the gas heat exchanger 6 for the ignition furnace are respectively 110m 2 And 130m 2 . The combustion-supporting air heat exchanger 5 ...

Embodiment 2

[0034] Sintering machine is 300m 2 Sintering Machine. The sintering ignition furnace uses a system for preheating in series with a combustion air heat exchanger and a gas heat exchanger. The heat exchange area of ​​the combustion air heat exchanger 5 and the gas heat exchanger 6 are 180m respectively 2 And 210m 2 . Three burners are arranged on the furnace end wall of preheating furnace 3, and the heating capacity of the burners is 5×10 9 J / h·Taiwan.

[0035] The other settings of the system are the same as in Example 1.

[0036] The preheating furnace uses blast furnace gas (heat value 780kCal / m 3 ) Is the fuel. The combustion-supporting air for the ignition furnace is provided by the combustion-supporting fan 7 for the ignition furnace. When it passes through the combustion-supporting air preheater 5 for the ignition furnace, it undergoes cross-flow convection heat exchange with high-temperature flue gas, and the temperature reaches 330°C; When the coal gas passes through the ga...

Embodiment 3

[0039] Sintering machine is 400m 2 Sintering Machine. The sintering ignition furnace is a series preheating system of combustion air heat exchanger and gas heat exchanger. The heat exchange area of ​​the combustion air heat exchanger and the gas heat exchanger are 220m respectively. 2 And 260m 2 . Three burners are arranged on the furnace end wall of preheating furnace 3, and the heating capacity of the burners is 6.7×10 9 J / h·Taiwan.

[0040] The other settings of the system are the same as in Example 1.

[0041] The preheating furnace uses blast furnace gas (heat value 780kcal / m 3 ) Is the fuel. The combustion air for the ignition furnace is provided by the combustion air fan 7 for the ignition furnace. When it passes through the combustion air preheater 5 for the ignition furnace, it undergoes cross-flow convection heat exchange with the high-temperature flue gas, and the temperature reaches 320℃; When the coal gas passes through the gas preheater 6 for the ignition furnace, th...

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Abstract

The invention belongs to the field of combustion equipment and provides a series preheating method for combustion air and coal gas for a sintering ignition furnace. The series preheating method comprises the following steps: connecting a combustion air heat exchanger with a coal gas heat exchanger in series and combusting coal gas as a fuel in a hearth of a preheating furnace to generate flue gas; firstly, preheating the combustion air for the ignition furnace by using high-temperature flue gas, then preheating the coal gas for the ignition furnace by using low-temperature flue gas to ensure that the combustion air for the ignition furnace is preheated to 200-350 DEG C, and the coal gas for the ignition furnace is preheated to 150-300 DEG C, and then feeding into the sintering ignition furnace, performing heat convection on the combustion air for the ignition furnace and the high-temperature flue gas; performing heat convection on the coal gas for the ignition furnace and the low-temperature flue gas. The series preheating method disclosed by the invention can be applicable to the sintering ignition furnace which takes low-heating-value coal gas as a fuel, an ignition effect is improved, and the sintering ore quality is ensured. As the low-heating-value coal gas is used as the fuel, the energy consumption is reduced. Double-stroke tubular heat exchangers are used for heat exchange, so that the heat exchangers and the heat exchange areas are reasonably configured, the heat exchange effect is good, the heat exchange coefficient can be up to 20kcal / m2.h.DEG C, and the service life of the heat exchanger is prolonged.

Description

Technical field [0001] The invention belongs to the field of combustion equipment, and particularly relates to a method and system for preheating combustion-supporting air and gas for a sintering ignition furnace. Background technique [0002] Sintering is to mix iron ore, fuel, solvent, etc. according to a certain proportion to make a mixed ore. The segregation is distributed on the sintering machine trolley, which is ignited by an ignition furnace and sintered at a high temperature to produce sintered ore. Sinter is the main raw material for blast furnace ironmaking. The sintering furnace is an important part of the sintering machine equipment system. The sintering ignition furnace is set at the head of the sintering machine, and provides heat through fuel combustion to ignite the surface layer of the mixed ore to ensure the normal progress of the suction sintering process. The sintering ignition furnace can use coal gas, oil, pulverized coal, etc. as fuel. The existing sinte...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22B1/16F27B21/08
Inventor 王赛辉朱飞丁智清宁德乙李文辉宋新义周丹沈维民何森棋林恩玉牟乃剑王跃高庆禄
Owner ZHONGYE-CHANGTIAN INT ENG CO LTD
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