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Power spinning spinnability analysis value simulating method

A powerful spinning and numerical simulation technology, which is applied in the fields of electrical digital data processing, special data processing applications, instruments, etc., can solve the problems of easy wrinkling and cracking of materials

Active Publication Date: 2014-04-02
HUAZHONG UNIV OF SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, at present, there are few studies on spinability, which are relatively rare at home and abroad, which leads to the problem that the material is prone to wrinkling and cracking during the spinning process.

Method used

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  • Power spinning spinnability analysis value simulating method
  • Power spinning spinnability analysis value simulating method

Examples

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example

[0096] The powerful spinning adopts 5A06 aluminum alloy, the blank diameter is 150mm, the plate thickness is 5mm, the inner diameter is 25mm, the long axis of the ellipsoidal busbar is 200mm, the short axis is 50mm, the angle of attack of the rotary wheel is 30 degrees, and the rotary wheel feed rate is 0.666 mm / r, the fillet radius of the rotary wheel is 4mm, the maximum diameter is 50mm, the mold speed is 300r / min, the entry rotation angle is 35 degrees, the deviation rate is 0, the friction between the sheet and the tail top is 0.4, and the blank holder force of the tail top It is 10KN, and other coefficients of friction are all 0.1.

[0097] First, obtain the process parameters of the rotary wheel, mold and sheet, and the thickness of the sheet t 0 =5mm, diameter D=150mm and inner diameter d=25mm, the thickness of the rotary wheel h r =8mm, fillet r=4mm, angle of attack ψ=35° (that is, the angle between the axis of the rotary wheel and the horizontal direction), the maxim...

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Abstract

The invention discloses a power spinning spinnability analysis value simulating method, which comprises the steps of acquiring technological parameters of a spinning roller, a mold and a panel veneer; calculating coordinates of a reference point MO of the spinning roller before being subjected to spinning forming according to the technological parameters; calculating the locus of the spinning roller according to the technological parameters and the reference point MO of the spinning roller before being subjected to spinning forming; using finite element software to carry out finite element modeling, and drawing grids of the panel veneer according to the obtained technological parameters, the obtained reference point MO of the spinning roller before being subjected to spinning forming and the obtained locus of the spinning roller to obtain a power spinning finite element model; carrying out analog simulation on the obtained power spinning finite element model so as to obtain coordinates of multiple points on the outer generatrix of a workpiece generated by final forming of the panel veneer, and coordinates of multiple points on the inner generatrix on the grids of the panel veneer corresponding to the coordinates; subtracting the corresponding coordinates of the points on the inner generatrix on the grids of the panel veneer from the coordinates of the multiple points on the outer generatrix so as to find out the minimum difference of the two coordinates to be used as the minimum thickness of the panel veneer. The power spinning spinnability analysis value simulating method can be used for guiding power spinning production and has the characteristics of low cost, high efficiency and short period.

Description

technical field [0001] The invention belongs to the technical field of plastic forming, and more specifically relates to a spinability analysis numerical method of powerful spinning. Background technique [0002] Spinning forming is one of the plastic forming processes with a long history. Spinning forming is to use the rotary wheel to apply pressure to the rotating blank, so that it can produce continuous local plastic deformation and form various symmetrical thin-walled rotators and Plastic processing methods for pipe fittings. At present, it has become a priority forming process in the processing of rotary parts. Compared with other forming methods, it has a series of advantages such as good processing flexibility, simple equipment, high product quality, and easy realization of product lightweight and flexibility. Therefore, , The spinning forming method occupies an important position in the fields of metal precision processing technology such as aviation, aerospace and ...

Claims

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Application Information

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IPC IPC(8): G06F17/50
Inventor 黄亮李建军曾嵘骆文勇金淳汪志强马慧娟
Owner HUAZHONG UNIV OF SCI & TECH
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