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cfrp hole opening method and cfrp workpiece

A workpiece and hole milling technology, which is applied in the field of composite material processing technology, can solve problems such as failure to meet CFRP processing requirements, lower tool surface strength, and failure to meet process requirements, etc., to achieve good hole quality, improved service life, and fast hole opening Effect

Active Publication Date: 2015-11-11
宁波江丰复合材料科技有限公司
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Problems solved by technology

The Chinese patent application publication CN101445383A published on June 3, 2009 discloses a method for manufacturing carbon fiber reinforced composite parts, which uses a pre-set slender tool to achieve the purpose of opening holes, but this method cannot Meet the processing requirements for CFRP
During the opening process of CFRP, the carbon fiber is removed in the form of brittle fracture, which can only take away a small amount of heat generated by processing, so the temperature of the cutting edge of the tool is very high, thereby reducing the life of the tool
At the same time, the matrix material of CFRP is easy to chemically react with the surface of the tool, resulting in a decrease in the strength of the surface of the tool. What is more serious is that due to the insufficient strength of the ordinary tool, the end of the carbon fiber is often exposed on the hole wall of the hole opened by the ordinary tool. The hole wall is not smooth and does not meet the process requirements

Method used

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Embodiment Construction

[0031] The inventor found through analysis that when the CFRP material is drilled, the heat dissipation is taken away by external cooling and product waste. Since CFRP is processed by dry cutting, the external cooling is heat dissipated and transferred to the air, which is a slow heat dissipation method. The brittle fracture can only produce little waste chips, and the heat is removed very little, so the tool temperature will be high, which will reduce the tool life.

[0032] For this reason, the present invention provides a kind of drilling method of CFRP, at first with the first drill bit that has diamond coating, CFRP is drilled (the drilling at this moment is rough drilling), forms the first hole, then uses A second diamond-coated drill bit reams the first hole (reaming, ie fine drilling).

[0033] like figure 1 As shown, in a specific embodiment, when the CFRP plate 10 is drilled (that is, rough drilled), the rotational speed of the first drill bit can be faster, and at...

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Abstract

The invention provides an opening method of a CFRP (Carbon Fiber Reinforced Plastics) and a CFRP work-piece. The opening method of the CFRP comprises the steps of using a first drill bit with a diamond coating to drill, wherein the revolving speed of the first drill bit is 2,500-3,500 / min, the feed rate is 200-280mm / min, and the cutting depth is 5-9mm, when the drilling is carried out; using a second drill bit with a diamond coating to perform broaching, wherein the revolving speed of the second drill bit is 1,500-3,500r / min, the feed rate is 120-200mm / min, and the cutting depth is 2-6mm, when the broaching is carried out. According to the opening method of the CFRP provided by the invention, the drill bits with the diamond coatings are adopted to drill, so that the CFRP can be quickly and smoothly cut, and the excessive temperature of tools can be prevented; furthermore, a way of drilling and then broaching is adopted to open the hole, and the used drill bits are adjusted according to pore sizes, so that the opening speed is fast, the hole wall of the opened hole is smooth, and the opening quality is good.

Description

technical field [0001] The invention relates to the field of composite material processing technology, in particular to a CFRP hole opening method and a CFRP workpiece. Background technique [0002] Composite materials refer to materials with new properties macroscopically composed of two or more materials with different properties through physical or chemical methods. Various materials in the composite material learn from each other in terms of performance and produce a synergistic effect, so that the comprehensive performance of the composite material is better than that of the original constituent materials. Composite materials usually include matrix materials and reinforcement materials. Reinforcement materials mainly include glass fiber, carbon fiber, boron fiber, aramid fiber, silicon carbide fiber, asbestos fiber, whisker, metal wire and hard fine particles. [0003] Carbon Fiber Reinforced Polymer / Plastic (CFRP, Carbon Fiber Reinforced Polymer / Plastic) has the chara...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B28D1/14
Inventor 姚力军相原俊夫大岩一彦潘杰王学泽范文新
Owner 宁波江丰复合材料科技有限公司
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