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Slitting cutting disc and preparation method thereof

A manufacturing method and disc cutter technology, applied in the field of tool processing, can solve the problems of short service life, poor toughness, low stability, etc., and achieve the effects of long service life, stable performance, high compactness and firmness

Active Publication Date: 2015-09-16
安徽华天机械股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] Aiming at the problems of poor toughness, low stability and short service life of the existing slitting disc cutters, the present invention provides a slitting disc cutter and a manufacturing method thereof

Method used

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  • Slitting cutting disc and preparation method thereof
  • Slitting cutting disc and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0046] Such as figure 1 and figure 2 Shown, a kind of slitting disk knife, its shape is the annular blade, and the outer circle diameter of whole disk knife is 100mm, comprises center hole 1, cutter head 2 and blade 3, and the diameter of center hole 1 is 25mm, Center hole 1 is positioned at the center of cutter head 2, and blade 3 is positioned on the outer ring of cutter head 2, and the outer ring of blade 3 is provided with blade edge 4, and the edge angle δ of blade edge 4 is 25 °; The thickness h of the mouth is 0.25mm, and the thickness H of the blade 3 is 1.2±0.02mm; the parallelism of one surface of the blade 3 with respect to the other plane is ≤0.03.

[0047] The method of making above-mentioned slitting disc cutter is:

[0048] (1) Preparation of rough raw materials:

[0049] It is made by using a forging blank for forging. The mass percentage of the components of the forging blank is: C: 1.25%, N: 0.32%, Mn: 0.34%, Si: 0.76%, Cr: 9.00%, W: 2.10%, V: 0.42%, Mo:...

Embodiment 2

[0069] Such as figure 1 and figure 2 Shown, a kind of slitting disk knife, its shape is the annular blade, and the outer circle diameter of whole disk knife is 100mm, comprises center hole 1, cutter head 2 and blade 3, and the diameter of center hole 1 is 25mm, Center hole 1 is positioned at the center of cutter head 2, and blade 3 is positioned on the outer ring of cutter head 2, and the outer ring of blade 3 is provided with blade edge 4, and the edge angle δ of blade edge 4 is 25 °; The thickness h of the mouth is 0.24mm, and the thickness H of the blade 3 is 1.2±0.02mm; the parallelism of one surface of the blade 3 with respect to the other plane is ≤0.02.

[0070] The method of making above-mentioned slitting disc cutter is:

[0071] (1) Preparation of rough raw materials:

[0072] It is made by using forging blanks for forging. The mass percentages of the components of the forging blanks are: C: 1.15%, N: 0.20%, Mn: 0.30%, Si: 1.20%, Cr: 8.50%, W: 1.50%, V: 0.35%, M...

Embodiment 3

[0092] Such as figure 1 and figure 2 Shown, a kind of slitting disk knife, its shape is the annular blade, and the outer circle diameter of whole disk knife is 100mm, comprises center hole 1, cutter head 2 and blade 3, and the diameter of center hole 1 is 25mm, Center hole 1 is positioned at the center of cutter head 2, and blade 3 is positioned on the outer ring of cutter head 2, and the outer ring of blade 3 is provided with blade edge 4, and the edge angle δ of blade edge 4 is 25 °; The thickness h of the mouth is 0.26mm, and the thickness H of the blade 3 is 1.2±0.02mm; the parallelism of one surface of the blade 3 with respect to the other plane is ≤0.01.

[0093] The method of making above-mentioned slitting disc cutter is:

[0094] (1) Preparation of rough raw materials:

[0095]It is made by using forging blanks for forging. The mass percentages of the components of the forging blanks are: C: 1.33%, N: 0.40%, Mn: 0.40%, Si: 0.52%, Cr: 10.50%, W: 2.50%, V: 0.50%, M...

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Abstract

The invention discloses a slitting cutting disc and a preparation method thereof, which belong to the process field of cutters. The slitting cutting disc is of a circle blade, and comprises a center hole, a cutter disc and a blade, wherein the center hole is arranged in the center of the cutter disc, the blade is arranged on an outer ring of the cutter disc, a blade opening is arranged on an outer ring of the blade, and the opening angle delta ( ) of blade opening is 23-27 degrees. The opening thickness h of the blade opening is 0.24-0.26mm. The materials which are made into the slitting cutting disc comprise components with percentage by weight: carbon (C) 1.15-1.33%, nitrogen (N) 0.2-0.4%, manganese (Mn) 0.30-0.40%, silicon (Si) 0.52-1.20%, chromium (Cr) 8.50-10.50%, tungsten (W) 1.50-2.50%, vanadium (V) 0.35-0.50%, molybdenum (Mo) 0.25-0.4%, nickel (Ni) 0.30-0.40%, copper (Cu) <=0.30%, sulphur (S)<=0.020% and phosphorus (P)<=0.027%, and the allowance is ferrum (Fe). The slitting cutting disc has the advantages that the slitting cutting disc is excellent in abrasive resistance and is not easy to deform, and the blade opening resists abrasion, not easy to crack, long in service life and easy to make.

Description

technical field [0001] The invention belongs to the field of cutter processing, and more specifically relates to a cutting disc cutter and a manufacturing method thereof. Background technique [0002] The disc knife is one of the important parts of the slitter equipment. Generally, it is determined which slitter blade to choose according to the type and thickness of the slitting material. Generally, the slitting form of the slitter blade includes square knife slitting and round knife slitting. The square knife slitting is like a razor, the blade is fixed on the knife holder of the slitting machine, and the knife is dropped during the material running, so that the knife cuts the material longitudinally to achieve the purpose of slitting. There are mainly two ways of circular knife slitting: upper and lower disc knife cutting and circular knife extrusion slitting. Round knife slitting is the main slitting method for slitting thick film, composite thick film, paper and other...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B26D1/14B23P15/40C22C38/46C21D9/22
CPCB23P15/40B26D1/0006B26D1/14B26D2001/0066C21D9/22C22C38/001C22C38/02C22C38/04C22C38/06C22C38/42C22C38/44C22C38/46
Inventor 陶华
Owner 安徽华天机械股份有限公司
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