A fully automatic enamelled copper wire pinhole detection method and equipment for implementing the method
An enameled copper wire, fully automatic technology, applied in the direction of optical testing flaws/defects, etc., can solve the problems of increasing the workload of operators, unable to meet the low manufacturing cost, management and production are not cheap, etc., to improve the detection efficiency and product quality. Qualification rate, improve production efficiency and product quality, the effect of reliable performance
Active Publication Date: 2017-02-01
DONGGUAN YINGTONG WIRE +1
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Problems solved by technology
At present, the pinhole detection process of the current technical enameled copper wire is still dominated by human hands. All aspects of this production technology require manual operation, which directly increases the workload of the operator, making the operator prone to fatigue and intermittent production. Quality varies from person to person, it is difficult to guarantee product quality
At the same time, the efficiency of the above-mentioned production technology is very low, the production cycle is long, and the quality is not easy to control, which brings a lot of inconvenience to management and production, and cannot meet the requirements of low manufacturing cost
Method used
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Embodiment Construction
[0050] see Figure 1~2 , the fully automatic enamelled copper wire pinhole detection method of the present embodiment, it comprises the following steps:
[0051] (1) A pinhole detector 4 is set, the current of the pinhole detector 4 is below 0.3A, and the voltage is 12V, and a positive power supply lead and a negative power supply lead are respectively drawn out from the pinhole detector 4;
[0052] (2) A solution detection area is set, a mixed solution container 6 and an aqueous solution container 7 are respectively placed in the solution detection area, the positive power supply lead on the pinhole detector 4 is placed in the mixed solution container 6, and the negative power supply lead is placed in the mixed solution container 6. in the aqueous solution container 7;
[0053] (3) a material preparation device 2 and an infrared sensor 23 are set, and the sensor 23 is used to measure the wire-taking length in real time;
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The invention discloses a full automatic detection method of an enamelled copper wire pinhole. The method is characterized by comprising the following steps: (1) arranging a pinhole detector and respectively leading a positive power wire and a negative power wire out of the pinhole detector; (2) setting a solution detection area and respectively arranging a mixed solution container and a water solution container in the solution detection area, putting the positive power wire on the pinhole detector into the mixed solution container and putting the negative power wire in the water solution container; (3) arranging a material preparation device and an infrared sensor; (4) arranging a cutting device which is connected with the infrared sensor; (5) arranging a taking and retracting device for putting the enamelled copper wire into the solution detection area and taking the enamelled copper wire out of the solution detection area; and (6) arranging a control system which is connected with the taking and retracting device and used for controlling the working state. The invention also discloses equipment applying the method.
Description
technical field [0001] The invention relates to the technical field of cable automation equipment, in particular to a fully automatic enameled copper wire pinhole detection method and equipment for implementing the method. Background technique [0002] With the overall improvement of the level of automated production, the application of mechanized automation to perform production tasks is becoming more and more common. At present, the pinhole detection process of the current technical enameled copper wire is still dominated by human hands. All aspects of the production technology require manual operation, which directly increases the workload of the operator, making the operator prone to fatigue and intermittent production. The quality varies from person to person, and it is difficult to guarantee product quality. At the same time, the efficiency of the above-mentioned production technology is very low, the production cycle is long, and the quality is not easy to control, w...
Claims
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IPC IPC(8): G01N21/95
Inventor 傅华良刘美霞
Owner DONGGUAN YINGTONG WIRE