A protection method for corroded system equipment in the sulfur melting process

A technology of melting process and system equipment, which is applied to the device for coating liquid on the surface, pretreatment surface, coating and other directions, which can solve the problem that the selection and quality of anti-corrosion materials are difficult to guarantee, the equipment of the melting sulfur system is scrapped, and the melting effect of sulfur is not good. and other problems, to achieve the effect of convenient and quick repair method, good protection effect and saving repair time

Inactive Publication Date: 2016-03-16
GUIZHOU KAILIN GRP MINERAL FERTILIZER CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Therefore, under such environmental conditions of high temperature and strong corrosion, the selection and quality of anti-corrosion materials are difficult to guarantee, and in the production process, mechanical stirring makes the materials rotate to form eddy currents, and the solid sulfur contains a certain amount of impurities. After melting, the impurities in the body will naturally come out. Under the action of the continuous rotation of the stirring device, the impurities will form into solid particles or even slowly form cobblestones, which will cause strong erosion and abrasion on the inner surface of the tank, and eventually lead to corrosion, perforation, leakage and shutdown.
[0004] At present, the anti-corrosion method for the corroded system equipment in the sulfur melting process is: the heating coil in the sulfur melting system equipment is usually wrapped with water glass impregnated asbestos rope, which can achieve a better anti-corrosion effect, but using water glass The heat transfer effect of the impregnated asbestos rope wrapping method is not good, and it is easy to cause insufficient heating temperature, which makes the sulfur melting effect not good; for the tank wall, the anti-corrosion method of pasting glass fiber reinforced plastic is usually used, but the glass fiber reinforced plastic is hard and brittle after solidification, and the stirring blade is constantly In the case of rotation and constant erosion and friction of pebbles, it is easy to cause glass damage and even lift up the entire anti-corrosion layer, resulting in corrosion, perforation, leakage and downtime. If effective measures are not taken in time to remedy, it will expand from a small hidden danger to a big paralysis. Finally lead to the scrapping of sulfur melting system equipment

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0028] A protection method for corroded system equipment in the sulfur melting process, which mainly includes the following steps:

[0029] (1) Substrate surface treatment: first, clean the substrate surface of equipment such as fast melting sulfur tanks and storage tanks in the sulfur melting system, and then wipe the substrate surface with a cleaning agent; the substrate surface treatment can be divided into mechanical grinding and derusting Sandblasting and derusting, specifically selected according to the design requirements, the grade and standard required for derusting, mechanical grinding and derusting should meet the St2 standard, that is, there should be no visible grease and dirt on the surface of the steel structure of the equipment, and there should be no weak adhesion Scale, rust, paint coating and other attachments;

[0030] (2) Primer transition: Paint the modified epoxy silicone heat-resistant primer on the treated substrate surface, and paint it twice. The rat...

Embodiment 2

[0036] A protection method for corroded system equipment in the sulfur melting process, which mainly includes the following steps:

[0037] (1) Substrate surface treatment: firstly, clean the substrate surface of equipment such as fast melting sulfur tanks and storage tanks in the sulfur melting system, and then wipe the substrate surface with cleaning agent; substrate surface treatment can be divided into mechanical grinding and derusting and spraying Sand derusting, specifically selected according to the design requirements, the level and standard required for derusting, mechanical grinding and derusting should meet the St3 standard, that is, there should be no visible grease and dirt on the surface of the steel structure of the equipment, and there should be no oxide skin that is not firmly attached , Rust and paint coating, rust removal should be more thorough than St2 grade, and the surface of the exposed part of the substrate should have a metallic luster;

[0038] (2) P...

Embodiment 3

[0044] A protection method for corroded system equipment in the sulfur melting process, which mainly includes the following steps:

[0045] (1) Substrate surface treatment: first, clean the substrate surface of equipment such as fast melting sulfur tanks and storage tanks in the sulfur melting system, and then wipe the substrate surface with a cleaning agent; the substrate surface treatment can be divided into mechanical grinding and derusting And sand blasting rust removal, specifically selected according to the design requirements, the level and standard of rust removal requirements, sand blasting rust removal should reach the Sa2 level standard, that is, the surface of the steel structure of the equipment completely removes grease, oxide scales, rust products, etc. on the metal surface For all impurities, blow off the dust with compressed air. The area of ​​slight discoloration caused by residual rust spots and scales shall exceed 5% of any (100*100) mm2 area;

[0046] (2)...

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Abstract

The invention discloses a method for protecting system equipment corroded in a sulfur melting process, which is suitable for inner surface corrosion resistance of sulfur melting new engineering equipment, and belongs to the technical field of corrosion and protection. The method comprises the following steps: (1) substrate surface treatment: cleaning the substrate surface of equipment such as a rapid sulfur melting groove and storage groove of a sulfur melting system, performing mechanical-grinding derusting to a grade St3 or performing sand-blasting derusting to a grade Sa3 standard, and cleaning the substrate surface with a cleaning agent; (2) primer transition: painting the treated substrate surface with a modified epoxy organic silicon heat-resistant primer; (3) corrosion-resistant isolation: after the primer is fully cured, scrapping modified epoxy organic silicon heat-insulating glass scales in batches to a corresponding thickness; (4) finish paint enclosing: after the glass scales are fully cured, painting with modified epoxy organic silicon heat-resistant finish paint for enclosing. By treating with the protection method, equipment corroded in the sulfur melting process is repaired, and the service life of the equipment is prolonged.

Description

technical field [0001] The invention belongs to the technical field of corrosion and protection, and relates to a protection method for corroded system equipment in the sulfur melting process. Background technique [0002] Corrosion science is an emerging marginal subject. During corrosion, a chemical or electrochemical multiphase reaction occurs on the interface of the metal, which turns the metal into an oxidized (ion) state. This will significantly reduce the mechanical properties of metal materials such as strength, plasticity, and toughness, destroy the geometry of metal components, increase wear between parts, deteriorate electrical and optical physical properties, shorten the service life of equipment, and even cause disasters such as fire and explosion. sex accident. According to incomplete statistics from developed countries, the annual direct loss due to corrosion accounts for about 1-4% of the gross national value, and the steel loss due to metal corrosion accoun...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B05D1/38B05D3/00C09D183/04
Inventor 陈勇郑全武杨浒陈双龙王巍
Owner GUIZHOU KAILIN GRP MINERAL FERTILIZER CO LTD
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