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Concrete cushion block and preparation technology thereof

A technology for concrete pads and a preparation process, which is applied in the field of concrete pads and their preparation technology, can solve the problems of cracking of the contact surface, troublesome replacement of the pads, damage to the concrete structure, etc., and achieves the effect of speeding up the processing rate

Active Publication Date: 2014-10-08
曹连涛
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the inventor has found in practice that there are many problems in the process of preparing concrete pads by using stone chips to completely replace sand: 1. The pad preparation cycle is long, and the maintenance time required after pressing is long, and the maintenance needs to be done within 14 2. The strength of the pad is low, and it is easy to cause damage or cracks during the laying and maintenance of steel bars. It is troublesome to replace the pad after the reinforcement frame is tied; 3. The pad only considers the height standard requirements when laying the pad. , do not pay attention to the bonding strength between the pad and the pad after the concrete is poured; 4. The pad and the concrete basic structure of the building have different expansion and contraction ratios, causing the pad to fall off, the contact surface to crack, and the moisture in the air to infiltrate from the gap to the surface of the steel bar, causing electrochemical corrosion of the steel bar, and the corroded steel bar will expand in volume to further damage the concrete structure and shorten the service life of the building; One side of the concrete pad is pressed down to form the reinforcement groove, because the fluidity gap of concrete between different batches or / and the pressure of different pressing tools are different, so that the distance between the bottom of the reinforcement groove of the concrete pad and the bottom surface of the pad body is not uniform, Unevenness of the steel bar surface when laying the steel bar

Method used

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  • Concrete cushion block and preparation technology thereof
  • Concrete cushion block and preparation technology thereof
  • Concrete cushion block and preparation technology thereof

Examples

Experimental program
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Embodiment 1

[0037] Embodiment 1 is the best embodiment of the present invention, below in conjunction with appendix Figure 1~4 And the present invention is described further.

[0038] Example 1

[0039] 1) According to the weight of 42.5 parts of ordinary Portland cement 100 parts, stone chips 500 parts, water 55 parts to make concrete pads, in which the stone chips are crushed by a stone crusher and then sieved and matched to the mass percentage of the particles: D≤0.1 The stone chips of 0.1cm<D≤0.2cm accounted for 43%, the stone chips of 0.1cm<D≤0.2cm accounted for 24%, the stone chips of 0.2cm<D≤0.3cm accounted for 19.5%, and the stone chips of 0.3cm<D≤0.5cm accounted for 13.5%. The weight ratio of stone chips to water is 1:0.11. The manufactured block body is approximately hexahedral in structure, and a reinforcement groove is opened on the upper surface of the block body. The length of the block body is L=25mm, the width of the block body is W=15mm, and the height of the block bod...

Embodiment 2

[0045] 1) According to the weight of 42.5 ordinary Portland cement 100 parts, stone chips 520 parts, and water 57 parts, make the concrete with the length of the block body L=25mm, the width of the block body W=15mm, and the height of the block body H=30mm spacer. The shape of the spacer body is the same as in Embodiment 1. Among them, the stone chips are crushed by a stone crusher, sieved and matched until the mass percentage of the particles is: D≤0.1cm stone chips account for 42%, 0.1cm<D≤0.2cm stone chips account for 23%, 0.2cm<D≤0.3 The stone chips of cm accounted for 20%, and the stone chips of 0.3cm<D≤0.5cm accounted for 15%. The weight ratio of stone chips to water is 1:0.11.

[0046] 2) Refer to attached figure 1 , 4 Design and prepare the mold for the concrete pad, arrange 160 lower molds 1 on the same mold frame plate 7, the opening surface of the upper mold opening 3 is on the same plane as the mold frame plate 7, and the side of the lower mold 1 opens into the...

Embodiment 3

[0051] 1) According to the weight of 42.5 ordinary portland cement 100 parts, stone chips 470 parts, water 42 parts, make the concrete with the length of the block body L=25mm, the width of the block body W=15mm, and the height of the block body H=30mm spacer. The shape of the spacer body is the same as in Embodiment 1. Among them, the stone chips are crushed by a stone crusher, sieved and matched until the mass percentage of the particles is as follows: stone chips with D≤0.1cm account for 48%, stone chips with 0.1cm<D≤0.2cm account for 20%, and 0.2cm<D≤0.3 The stone chips of cm accounted for 19%, and the stone chips of 0.3cm<D≤0.5cm accounted for 13%. The weight ratio of stone chips to water is 1:0.09.

[0052] 2) Refer to attached figure 1 , 4 Design and prepare the mold for the concrete pad, arrange 160 lower molds 1 on the same mold frame plate 7, the opening surface of the upper mold opening 3 is on the same plane as the mold frame plate 7, and the side of the lower ...

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Abstract

The invention relates to a concrete cushion block and a preparation technology thereof, belonging to the technical field of a strutting piece for a building. The concrete cushion block is characterized in that a cushion block body comprises the following raw materials in parts by weight: 100 parts of cement, 460-520 parts of aggregate chips, and 42-61 parts of water, wherein the aggregate chips and water are mixed according to the ratio of 1:0.2-0.12, and according to the difference of particle sizes D of aggregate chips, the mass percentages are as follows: the aggregate chips with D of no more than 0.1cm accounts for 40-50%, the aggregate chips with D of more than 0.1cm and no more than 0.2cm accounts for 20-25%, the aggregate chips with D of more than 0.2cm and no more than 0.3cm accounts for 15-20%, and the aggregate chips with D of more than 0.3cm and no more than 0.5cm accounts for 12-15%. According to the technology, a reinforcement steel bar slot is formed in the side surface, and demolding and maintenance are immediately conducted after pressing is conducted for 1-4s. The cushion block is short in maintenance time, high in early strength, adaptive to concrete of buildings, convenient and fast in technological process, firm and difficult to loose, short in preparation period and convenient to use.

Description

technical field [0001] A concrete cushion block and its preparation process belong to the technical field of building supports. Background technique [0002] During the construction of reinforced concrete building structures, it is necessary to bind the steel frame before pouring the concrete. During the tying process of the horizontal steel frame, it is necessary to add pads between the formwork and the steel bars to determine the thickness of the concrete member’s protective layer and ensure that the bottom surface of the steel frame is at the same height. Inconsistent specifications of the pads will lead to exposed bars. [0003] At present, the raw materials of concrete pads are mainly cement and sand, and some concrete pads use stone chips instead of part of sand as the raw materials of concrete pads. With the implementation of environmental protection policies, it is an inevitable trend that the use of river sand and sea sand will be replaced. It is imperative to pre...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B28/00C04B14/02
Inventor 曹连涛曹琳涵
Owner 曹连涛
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