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A device for improving the uniformity and dispersion of grain products and its method for producing grain products

A production method and uniformity technology, applied in food forming, application, food science, etc., can solve the problems of large dust pollution, poor mixing uniformity and dispersion, time-consuming and labor-consuming, etc., and achieve high-efficiency tempering, dispersion and conditioning qualitative effect

Active Publication Date: 2016-08-31
SHENYANG NORMAL UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0007] Aiming at the deficiencies in the existing equipment and production methods, the purpose of the present invention is to provide an equipment and production method for improving the uniformity and dispersion of grain products, so as to solve the cumbersome and time-consuming process in the pretreatment of the prior art. The problems of low force, low degree of automation and integration, poor mixing uniformity and dispersion, and large dust pollution

Method used

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  • A device for improving the uniformity and dispersion of grain products and its method for producing grain products

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Comparison scheme
Effect test

Embodiment 1

[0053] Through the equipment to improve the uniformity and dispersibility of grain products, the production of whole rough nutrition recombined rice is carried out.

[0054] Whole brown nutritional recombined rice uses broken rice and extruded stabilized rice bran as raw materials. The production formula is designed based on the effective nutrients in brown rice. Rice: The ratio of stabilized rice bran is 7:1, and the extruder is used as the production equipment for recombined rice. The die hole of the discharge mold is extruded, cut into rice grains by a cutter, and finally the whole rough nutrition recombined rice is prepared.

[0055] The specific operation of the pretreatment process is as follows: firstly, in the computer operation interface, select the crushing function crushing module, pass through a 80-100 mesh sieve, set the output ratio of the two crushing modules to 7:1, and the output rate is 105kg / h respectively and 15kg / h, set the water intake to be 18% of the m...

Embodiment 2

[0059] The production of whole brown nutritional rice paste is carried out through the equipment for improving the uniformity and dispersibility of grain products.

[0060] Whole brown nutritional rice paste uses broken rice and extruded and stabilized rice bran as raw materials. The production formula is designed based on the effective nutrients in brown rice. Rice: The stabilized rice bran ratio is 7:1, and the extruder is used as the production equipment for nutritional rice paste. The material is extruded from the die hole of the discharge mold, cut into short strips by a cutter, dried by microwave, and then pulverized, and finally the whole brown nutritional rice paste is prepared.

[0061] The specific operation of the pretreatment process is as follows: firstly, in the computer operation interface, select the crushing module with ultra-fine crushing function, pass through a 200-250 mesh sieve, set the output ratio of the two crushing modules to 7:1, and the output volum...

Embodiment 3

[0064] Feed preparation is carried out by equipment that improves the uniformity and dispersion of grain products.

[0065] The feed is prepared by extruding corn flour, soybean meal and wheat bran as raw materials. The percentage weight ratio of each raw material is: corn flour 50, soybean meal 25 and wheat bran 25, that is, corn flour: soybean meal: wheat bran is 2:1:1, and the mixed material is expanded by microwave irradiation expansion method, and the parameters are set It is: the temperature is 130°C, the microwave irradiation time is 10min, and the power is 65KW, and finally the feed product is prepared. In the conditioning process, the mixed material is pre-gelatinized first, and then the quality of the feed product is better after microwave irradiation. Therefore, pre-gelatinization can be performed by steam injection in the conditioning process.

[0066] The specific operation of the pretreatment process is as follows: first, in the computer operation interface, sel...

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Abstract

A device for improving the uniformity and dispersibility of grain products and a method for producing grain products thereof mainly solve the problems of cumbersome procedures, poor mixing uniformity and dispersibility, and the like. The plant consists of two modules, crushing and tempering, within a frame, and an external separation unit. The crushing module is connected to the inlet corresponding to the top of the quenching and tempering module, and there are electronic control valves and flow meters on the pipeline. The bottom of the conditioning module is impeller blade with air inlet, the top has steam and / or water inlet, atomizer and distributor, and the external separation device is connected to the top of the conditioning module. The production method is to crush the material first and then classify it, and then feed the material to the conditioning module, start the wave wheel, blow in air, and inject steam or water mist to form an up-and-down cycle of high-efficiency conditioning. The equipment and method effectively improve the uniformity and dispersion of grain products in the pretreatment process.

Description

technical field [0001] The invention relates to a device for improving the uniformity and dispersibility of grain products, and also relates to a production method for improving the uniformity and dispersibility of grain products, belonging to the technical field of grain deep processing. Background technique [0002] At present, in the process of producing mixed and tempered products such as extruded feed and extruded products, pretreatment is a key link to ensure the quality, eating quality and uniformity of the final product. How to ensure the stability and coherence of the pretreatment process is crucial to improving production efficiency. , It is very important to obtain high-quality products. [0003] In the prior art, the two processes of crushing and tempering are operated separately. The crushing process selects corresponding equipment according to different classifications. After the crushing is completed, the materials need to be transported to the tempering equip...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): A23P10/40A23N17/02A23P30/20A23P30/30
Inventor 肖志刚王鹏段玉敏王娜李哲曹慧英张一凡
Owner SHENYANG NORMAL UNIV
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