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System for determining steam-gas ratio of inlets of all shift converters at conversion section of tandem type synthesis ammonia plant

A measurement system and a technology for conversion furnaces, which are applied in measurement devices, instruments, scientific instruments, etc., can solve problems such as the inability to measure the ratio of gas to gas, the increase of measurement costs, and the inability to measure the ratio of gas to gas.

Active Publication Date: 2015-04-01
HUBEI CHINA SHAFTS TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The prior art also discloses a steam-to-dry gas ratio tester in the process of adding steam, which can only be used to measure the steam-gas ratio in the process of adding steam at the inlet of the first stage of the shift furnace, and for the first The steam-to-gas ratio at the inlet of other shift furnace sections outside the first-stage shift furnace section cannot be measured, that is, the steam-to-gas ratio involved in the water spray quenching process between the first and second shift furnace sections cannot be measured
The prior art also relates to a humidity method for measuring the ratio of water vapor and dry gas. This method can measure the ratio of steam and dry gas under various conditions, but due to sensor performance limitations, the gas to be measured can only be drawn out for high temperature and high pressure conditions. For measurement, the measurement cost is increased and the gas above 250°C cannot be measured under the existing conditions

Method used

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  • System for determining steam-gas ratio of inlets of all shift converters at conversion section of tandem type synthesis ammonia plant
  • System for determining steam-gas ratio of inlets of all shift converters at conversion section of tandem type synthesis ammonia plant
  • System for determining steam-gas ratio of inlets of all shift converters at conversion section of tandem type synthesis ammonia plant

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0051] Determination of the steam-to-gas ratio at the inlet of the first conversion furnace section 1: since the first conversion furnace section 1 does not have the previous section, there is no conversion reaction of formula (2), at this time, the temperature sensor 3-3 measures the first conversion furnace section 1 The temperature T0 of the inlet, and the hot spot temperature detection sensor group 3-4 are connected to a point of the inlet cold gas pipeline. The present invention becomes a method for determining the ratio of steam and dry gas in the process of adding steam disclosed in the prior art, and the steam-gas ratio can be measured as R 0 , and communicate with the device of the present invention at the entrance of the second conversion furnace section 5 through the field bus.

Embodiment 2

[0053] The steam-gas ratio measurement of the second stage conversion furnace section 5 entrance: obtain the component Yi of furnace gas by semi-water gas component analyzer 20 at the entrance; Embodiment 1 obtains that the steam-gas ratio of the first section conversion furnace section entrance is R 0 ; The following reaction took place in the first stage shift furnace section 1:

[0054]

[0055] At this time, the hot spot temperature detection sensor group 3-4 inserted into the catalyst layer; the temperature at the highest temperature point is selected as the hot spot temperature T by comparison, and "T+balanced temperature distance" is substituted into formula (3) to calculate K p , plus formula (4) ~ (10) to get the steam-gas ratio at the outlet of section 1 of the first conversion furnace. Between the first conversion furnace section 1 and the second conversion furnace section 5, water is usually sprayed for cooling to adjust the temperature and increase water vapor....

Embodiment 3

[0059] Obtain the gas-to-gas ratio of the second stage shift furnace section 5 inlets from embodiment 2, since there is no water spray and steam addition between the second stage shift furnace section 5 outlet and the third shift furnace section inlet, so by formula (11) and (12) obtain X=0; Only need obtain R by above-mentioned algorithm 1 , ie R=R 1 That is the ratio of steam into the furnace in the third stage.

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Abstract

The invention relates to a system for determining the steam-gas ratio of inlets of all shift converters at the conversion section of a tandem type synthesis ammonia plant. The system comprises an intelligent secondary meter cluster unit with a communication function and a gas composition analytical unit, wherein a temperature adjusting device is arranged between two adjacent shift converter sections; a temperature adjusting method comprises the steps of adding steam, spraying water for chilling and heat exchange; the determination system comprises a sensor group unit arranged on a series-connected line of a plurality of shift converter sections and pipelines, the sensor group unit comprises a sensor combination arranged in a main pipeline in front of a shift converter section to be detected for determining the temperature and the pressure of gas in the main reaction pipeline before steam adding or cold water chilling, a sensor combination for determining the temperature and the pressure of the gas in the main reaction pipeline after steam adding or cold water chilling, and a sensor combination for measuring the temperature and the pressure of chilled water or steam in a pipeline where the steam or chilled water is added. The system can statically, automatically and continuously measure the steam-gas ratios of all shift converter sections.

Description

technical field [0001] The invention relates to a test technology for a synthetic ammonia plant, in particular to a system for measuring the steam-gas ratio at the inlet of each converter in the converter section of the serial ammonia plant. Background technique [0002] The carbon monoxide (CO) shift section of the ammonia plant is a key step in the production of ammonia, and its main task is to convert CO in the shift gas into CO 2 and H 2 . Since the CO change process is a strong exothermic process, it must be carried out in sections to facilitate the recovery of reaction heat and control the residual CO content in the outlet of the conversion furnace section in the conversion section. In addition, for the convenience of controlling the temperature of each shift furnace section in the CO shift section, at the same time adding reactant raw materials to each shift furnace section for convenience. At present, the CO conversion section of an ammonia plant often adopts a mu...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G01N33/00G01N35/00
Inventor 袁志军袁湉
Owner HUBEI CHINA SHAFTS TECH
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