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Bending fatigue damage monitoring system for steel wire under action of corrosion-alternating load coupling

A bending fatigue and damage monitoring technology, which is applied in the direction of testing material strength by applying stable bending force, weather resistance/light resistance/corrosion resistance, and testing material strength by applying repetitive force/pulsation force, which can solve the problem that the enclosing angle cannot be adjusted , unable to quantitatively monitor the steel wire rope, unable to simulate the bending fatigue behavior of the steel wire rope, etc., to achieve the effect of wide practicability, complete functions and easy operation

Inactive Publication Date: 2015-05-13
CHINA UNIV OF MINING & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the enclosing angle between the steel wire rope and the pulley in the above two testing machines cannot be adjusted, and the internal damage of the steel wire rope in different corrosive environments cannot be quantitatively monitored; the patent No. 201120180376.7 discloses a mechanical horizontal wire rope bending fatigue tester, which uses the same The polyester friction lining structure with matching rope diameter can study the bending fatigue test of steel wire ropes with different diameters. However, this experimental machine can only do bending fatigue experiments of steel wire ropes under predetermined loads, and cannot simulate the bending fatigue behavior of steel wire ropes under alternating loads. It cannot take into account the corrosion and other working conditions under some harsh conditions such as mines; the patent number is 201320428225.8, which discloses a bending fatigue test device for steel wire ropes, which uses two driving pulley devices with different outer diameters, and can perform bending fatigue tests for two kinds of steel wire ropes at the same time. It saves unnecessary time and does not need to take up too much space. However, the load of the test machine is static and the enveloping angle cannot be changed, and corrosion and other working conditions cannot be considered, which cannot truly reflect the actual situation of the wire rope. properties in the case

Method used

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  • Bending fatigue damage monitoring system for steel wire under action of corrosion-alternating load coupling
  • Bending fatigue damage monitoring system for steel wire under action of corrosion-alternating load coupling
  • Bending fatigue damage monitoring system for steel wire under action of corrosion-alternating load coupling

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Experimental program
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Embodiment

[0040] The test method of the steel wire rope bending fatigue damage monitoring system under the coupling action of corrosion and alternating load includes the following steps:

[0041] (1) Turn the wire rope around the driving wheel 21, the A adjustment wheel 23, the A experiment wheel 1, the loading wheel 25, the B experiment wheel 4, and the B adjustment wheel 18 in turn, and adjust their positions in turn so that the axis of each wheel is on the same horizontal plane; Start the servo electric cylinder 2 and push the loading wheel 25 to make the wire rope 15 tighten, the wire rope tension value reaches the initial minimum value, and the servo electric cylinder 2 is stopped;

[0042] (2) Adjust the positions of the driving wheel 21, the loading wheel 25, the A test wheel 1, the B test wheel 4, the A adjustment wheel 23 and the B adjustment wheel 18 to obtain the wire rope 15 required for the experiment in the A test wheel 1, the B test wheel 4 and the wrap angle on the loading wh...

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Abstract

The invention discloses a bending fatigue damage monitoring system for a steel wire under action of corrosion-alternating load coupling. The bending fatigue damage monitoring system comprises a driving system, an alternating force loading system, a reversing control system, a surrounding angle adjusting system, a corrosion liquid addition system, a steel wire and a steel wire status monitoring system. According to the bending fatigue damage monitoring system, the bending fatigue test for the steel wire under the action of corrosion-alternating load coupling can be realized, and the quantitative monitoring on the internal damage of the steel wire and the disclosure on the bending fatigue damage failure mechanism can be achieved. The bending fatigue damage monitoring system can be used for exploring the dynamic contact between the steel wire rope and a friction liner of a friction wheel under the working condition of simulating mine hoisting, local microslip amplitude and the dynamic tension evolution of the steel wire rope. The bending fatigue damage monitoring system can provide effective experimental equipment for the quantitative analysis of the bending fatigue failure characteristic of the steel wire under action of corrosion-alternating load coupling; and the bending fatigue damage monitoring system is simple and convenient to operate, complete in functions, good in effect, and has wide practicability in the technical field.

Description

Technical field [0001] The invention relates to a monitoring system, in particular to a steel wire rope bending fatigue damage monitoring system under the coupling action of corrosion and alternating load. Background technique [0002] The steel wire rope is a spatial spiral structure that is twisted into strands by multiple layers of steel wires, and then twisted into a rope. Because of its good bearing capacity, good bending flexibility, smooth movement and no noise, large safety factor, light weight, etc., it is widely used in various Kind of lifting and lifting system. In the mine hoisting system, the hoisting wire rope is connected to the mine hoist and the hoisting container to form the mine hoisting system, which is responsible for the task of lifting coal, gangue, lowering materials, lifting personnel and equipment. Once the wire rope fails and breaks, it will lead to the destruction of people. A major accident, which seriously affected the normal production of the mine ...

Claims

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Application Information

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IPC IPC(8): G01N3/38G01N3/20G01N17/00
CPCG01N3/20G01N3/38
Inventor 王大刚李晓五王琳琳朱真才张德坤茅献彪彭玉兴葛世荣王庆良刘洪涛罗勇
Owner CHINA UNIV OF MINING & TECH
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