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A kind of anti-ultraviolet nylon bulked filament and its production process

A bulked filament, anti-ultraviolet technology, applied in the field of nylon bulked filament, can solve the problems of high spinning production difficulty, high production cost and high production consumption, and achieves enhanced anti-ultraviolet performance, reduced post-processing procedures, and reduced The effect of equipment investment

Active Publication Date: 2016-09-28
TAICANG UNIVERSAL FIBERS COMPANY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

On the one hand, due to the large amount of inorganic ultraviolet shielding agent added, the cost of this process is relatively high. At the same time, due to the large amount of added amount, the spinning production is difficult, the waste rate in the production process is high, and the physical performance indicators of the product are also seriously affected.
On the other hand, the one-step spinning process is adopted, and the production speed is as high as 3000 m / min, which makes the process control of the production process difficult, and also results in high production consumption and low production efficiency, resulting in high production costs under this technology.

Method used

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  • A kind of anti-ultraviolet nylon bulked filament and its production process
  • A kind of anti-ultraviolet nylon bulked filament and its production process
  • A kind of anti-ultraviolet nylon bulked filament and its production process

Examples

Experimental program
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Effect test

Embodiment 1

[0047] The raw materials for the preparation of the nylon bulked filament of this embodiment include nylon 66 slices and nylon color masterbatches with a mass ratio of 85:15, and the nylon color masterbatches include base material and cuprous ions, wherein the base material includes nylon color master batches 20% by mass of cadmium pigments and nylon 66 accounting for 80% of the mass of the nylon masterbatch, the content of cuprous ions in the nylon masterbatch is 60ppm, that is, 0.06‰.

[0048] In this embodiment, cuprous ions exist in the form of cuprous compounds, such as CuCl, CuBr, CuI, etc., preferably CuI. The choice of cuprous compounds only needs to satisfy the existence of cuprous ions in the nylon bulked filament.

[0049]The preparation method of the present embodiment nylon bulked filament comprises the steps:

[0050] (1) prepare nylon color masterbatch;

[0051] In this step, cuprous ions and cadmium pigments are mixed according to the proportion to obtain an u...

Embodiment 2

[0060] The raw materials for the preparation of the nylon bulked filament of the present embodiment include nylon 66 slices and nylon color masterbatches with a mass ratio of 90:10, and the nylon color masterbatches include a base material and cuprous ions, wherein the base material includes nylon color master batches 35% by mass of cadmium pigments and nylon 66 accounting for 65% of the mass of the nylon masterbatch, the content of cuprous ions in the nylon masterbatch is 100ppm, ie 0.1‰.

[0061] Refer to Example 1 for the production process of the nylon bulked filament in this embodiment.

[0062] After the nylon bulked filament of this embodiment is prepared into a carpet, the UV transmittance of the carpet is 30, which meets the requirements of GB / T18830-2009; The service life has been increased by about 50%.

Embodiment 3

[0064] The raw materials for the preparation of nylon bulked filaments in this embodiment include nylon 66 slices and nylon color masterbatches with a mass ratio of 95:5. Nylon color masterbatches include base material and cuprous ions, wherein the base material includes nylon color master batches 50% by mass of cadmium pigments and nylon 66 accounting for 50% by mass of the nylon masterbatch, the content of cuprous ion in the nylon masterbatch is 150ppm, ie 0.15‰.

[0065] Refer to Example 1 for the production process of the nylon bulked filament in this embodiment.

[0066] After the nylon bulked filament of this embodiment is prepared into a carpet, the UV transmittance of the carpet is 30, which meets the requirements of GB / T18830-2009; The service life has been increased by about 50%.

[0067] Nylon 66 in the above-mentioned embodiment can also adopt other nylons, such as nylon 6, nylon 46, nylon 12, etc. After adding cuprous ions and cadmium pigments to these nylons, it...

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Abstract

The invention discloses ultraviolet-resisting nylon expanded filament yarns and a production process thereof. The preparation raw materials of the nylon expanded filament yarns comprise nylon color master batches; the nylon color master batches comprise the following components by mass percent: 20%-50% of cadmium pigments and 50%-80% of nylon; and the nylon color master batches further comprise 60ppm-150ppm cuprous ions. Compared with the prior art, the cuprous ions and the cadmium pigments cooperate so that the nylon ultraviolet-resisting function is enhanced; and meanwhile, the adding amount of a cuprous ion source, such as a cuprous compound, is effectively reduced by the cooperation effect, so that the cost is greatly reduced.

Description

technical field [0001] The invention relates to a nylon bulked filament, in particular to an ultraviolet-resistant nylon bulked filament, and also relates to a production process of the nylon bulked filament. Background technique [0002] Nylon 66 (PA66) fiber has become the preferred raw material for high-end commercial carpets due to its excellent elastic recovery, wear resistance and good flame retardancy. Light irradiation will not only make the color lighter, but also reduce the strength and wear resistance of the carpet surface, so that the life of the whole batch of carpets will be shortened, which will increase the operating cost for users. Thereby, it is an important development subject to develop a kind of anti-sunlight and UV-resistant carpet. [0003] At present, the anti-ultraviolet products and technologies developed in the carpet manufacturing industry and the carpet fiber production industry are: (1) in the carpet manufacturing industry, an anti-ultraviolet ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): D01F6/90D01F1/10C08J3/22D01D13/00D01D5/08
Inventor 黄利民范以峰谢国庆
Owner TAICANG UNIVERSAL FIBERS COMPANY
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