Tempering process of touchable glass

A tempering and touch technology, applied in glass tempering, glass manufacturing equipment, manufacturing tools, etc., can solve the problems of slow tempering time, low safety of tempered glass, and large fluctuation range.

Inactive Publication Date: 2017-07-04
SHANTOU TOPJET TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Catalysts can be used to reduce the release temperature of potassium ions, but existing catalysts have some defects in the ion exchange effect on the touchable glass surface. A type of catalyst can greatly increase the ion exchange rate in the tempering process, but in mass production Sometimes there will be uneven and unstable glass surface tempering stress and tempering depth, and the fluctuation range is too large, resulting in about 10% to 30% of out-of-spec defects; another type of catalyst can stabilize the mass production process The glass surface tempering stress value and tempering depth value can increase the qualified product rate of mass production to 95%, but the r...

Method used

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  • Tempering process of touchable glass

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0052] Example 1: Completely clean and wipe the interior of the tempering furnace and charging furnace, pour the powdered potassium nitrate into the tempering furnace, and cover more than half of the tempering furnace with potassium nitrate;

[0053] After adding potassium nitrate, raise the furnace temperature to 400°C to make it completely melted, then control the temperature at 400°C, and let stand at constant temperature for 35 hours;

[0054] The weight ratio of each component of the catalyst is: K 2 O: 6 parts, ZrO 2 : 6 parts, Al 2 o 3 : 20 copies, K 2 CO 3 : 50 parts, Na 2 CO 3 :8 parts, KMnO 4 : 10 servings. The catalyst is mixed according to the mass ratio of raw materials and broken into a powdery mixture;

[0055] After the constant temperature finishes, add the catalyst by 5% of the weight of potassium nitrate added;

[0056] The weight ratio of each component of the safety enhancer is: Cs 2 o 2 : 2 parts, alkyl alcohol ether carboxylate (AEC): 25 part...

Embodiment 2

[0064] Example 2: Completely clean and wipe the inside of the tempering furnace, feeding furnace, etc., pour the powdered potassium nitrate into the tempering furnace, and cover more than half of the tempering furnace with potassium nitrate;

[0065] After adding potassium nitrate, raise the furnace temperature to 440°C to make it completely melted, then control the temperature at 400°C, and let stand at constant temperature for 30 hours;

[0066] The weight ratio of each component of the catalyst is: K 2 O: 8 parts, ZrO 2 : 8 servings, Al 2 o 3 : 24 parts, K 2 CO 3 : 50 parts, Na 2 CO 3 :5 parts, KMnO 4 : 5 servings. Catalysts are mixed according to their respective mass ratios of raw materials and crushed into powdery mixtures;

[0067] After the constant temperature finishes, add the catalyst by 10% of the weight of potassium nitrate added;

[0068] The weight ratio of each component of the safety enhancer is: Cs 2 o 2 : 2 parts, alkyl alcohol ether carboxylate ...

Embodiment 3

[0076] Example 3: Completely clean and wipe the inside of the tempering furnace, feeding furnace, etc., pour the powdered potassium nitrate into the tempering furnace, and cover more than half of the tempering furnace with potassium nitrate;

[0077] After adding the potassium nitrate, raise the temperature of the furnace to 400°C to completely melt the potassium nitrate, then control the temperature at 400°C and let it stand at a constant temperature for 38 hours;

[0078] The weight ratio of each component of the catalyst is: K 2 O: 8 parts, ZrO 2 : 10 parts, Al 2 o 3 : 30 parts, K 2 CO 3 : 40 parts, Na 2 CO 3 :4 parts, KMnO 4 : 8 servings. Catalysts are mixed according to their respective mass ratios of raw materials and crushed into powdery mixtures;

[0079] After the constant temperature finishes, add the catalyst by 5% of the weight of potassium nitrate added;

[0080] The weight ratio of each component of the safety enhancer is: Cs 2 o 2 : 1 part, alkyl alc...

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PUM

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Abstract

A safety reinforcing agent in a touch-controllable glass tempering technology includes following raw materials, by weight: 1-5 parts of Cs2O, 10-30 parts of Alkyl alcohol ether carboxylate (AEC), 1-5 parts of Rb2O, 10-50 parts of potassium amino acid salt, 1-10 parts of B2O3, 2-10 parts of Al2O3 and 1-10 parts of MgO2. The safety reinforcing agent in the touch-controllable glass tempering technology can form a chemical gradient permeable layer under a glass tempered layer, so that the molecular composition structure of glass molecules outside the tempered layer can be changed, an acute angle of broken glass can be reduced and a use safety of the chemical tempered glass can be achieved.

Description

[0001] Technical field: [0002] The invention belongs to the tempering process of touchable glass in the field of glass tempering, and specifically relates to a tempering process of touchable glass. [0003] Background technique: [0004] At present, the touchable glass tempering process is based on the ion exchange method. The specific method is to immerse the glass in a molten potassium nitrate pool to promote the exchange of sodium ions on the glass surface with potassium ions in the potassium fertilizer tank. In the absence of a catalyst, potassium ions (K+) will be released in a hot environment around 420 degrees, and potassium ions (K+) will gradually replace sodium ions (Na+) on the glass surface, and potassium salt ions with larger molecular volumes will press the glass surface Increase its impact resistance. Potassium nitrate has a toughening effect on almost all alkali glasses under certain conditions, so potassium nitrate is basically a necessity for glass temperin...

Claims

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Application Information

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IPC IPC(8): C03B27/03
Inventor 谢庆强贺超李华斌李艳秀林希
Owner SHANTOU TOPJET TECH
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