Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Rubber laminate

A rubber layer and integration technology, applied in the direction of rubber layered products, layered products, hoses, etc., can solve the problems of insufficient heat resistance, poor vulcanization adhesion of fluororubber, increased defect rate, etc., and achieve scorch stability. Excellent effect

Active Publication Date: 2015-07-08
UNIMATEC CO LTD
View PDF7 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the heat resistance of the rubber laminate is insufficient in a high-temperature environment close to an engine, and a fluororubber / acrylate rubber laminate excellent in heat resistance is required for such an application (Patent Document 3)
[0003] In the rubber laminate and hose described in Patent Document 3, although the unvulcanized epoxy group-containing acrylate rubber layer and the unvulcanized fluororubber layer mixed with a silica-based filler are subjected to peroxide co-crosslinking, However, when using epoxy-containing acrylate rubber, it was found that the heat resistance or compression set resistance was poor.
[0004] Due to the high cost of fluororubber, it is seldom used alone as a hose material, and is often used as a laminated hose with other rubber materials. The above-mentioned patent document 3 is one example, but it has been found that fluororubber and Problems with generally poor vulcanized adhesion to other rubber materials
[0005] It is known to add 1,8-diazabicyclo[5.4.0]undecene-7 salt [DBU salt] or 1,5 -Diazabicyclo[4.3.0]nonene-5 salt [DBN salt] (Patent Document 4), when adding DBU salt or DBN salt to carboxyl group-containing acrylate rubber, it was found that scorch (t5) changed short question
In the case of molded products obtained by extrusion molding such as hoses, if the scorch value is shortened, the problem of burning of the rubber compound during extrusion (生地ヤケ) occurs, and the problem of an increase in the defective rate has been found.
[0006] In addition, Patent Document 5 describes that when vulcanizing an unvulcanized rubber layer mainly composed of fluororubber and an unvulcanized rubber layer not containing fluororubber, at least one of the layers is mixed with hydrochloride of DBU or DBN, Rubber laminates of sulfonate or phenate and oxides, hydroxides or carbonates of Group II to IV metals, as the rubber used in the unvulcanized rubber layer not containing fluororubber, acrylate rubber or The acrylate copolymer obtained by copolymerizing α,β-ethylenically unsaturated carboxylic acid can be used in various hoses, but the same problem as in Patent Document 4 was found in this case as well.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Rubber laminate
  • Rubber laminate
  • Rubber laminate

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0046]

[0047] The above-mentioned components were kneaded using an 8-inch roll, and then an unvulcanized sheet with a thickness of 3 to 4 mm was produced.

[0048]

[0049] The above-mentioned components were kneaded using an 8-inch roll, and then an unvulcanized sheet with a thickness of 3 to 4 mm was produced.

[0050] (3) Overlay the unvulcanized sheet formed of the above-mentioned carboxyl group-containing acrylate rubber composition and the unvulcanized sheet formed of the polyol vulcanizable fluororubber composition under the conditions of temperature 160°C, surface pressure 10MPa, and time 30 minutes. Under pressure molding, open vulcanization (secondary vulcanization) was performed at 175°C for 4 hours to form an acrylic rubber / fluororubber laminate.

[0051] For the sample (15 x 100 x 5 mm) obtained by shearing the obtained rubber laminate, a peeling test was performed according to JIS K6256 (peeling speed: 50 mm / min), and the measurement of the peeling force ...

Embodiment 2

[0054] In Example 1, the amount of 1,3-di-o-tolylguanidine was changed to 6 parts by weight and used.

Embodiment 3

[0056] In Example 1, an equivalent amount (1 part by weight) of DBU-toluenesulfonate (U-CAT SA506, manufactured by Sunapro) was used instead of DBU-octanoate.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

A rubber laminate which is obtained by integrally bonding, by vulcanization, an unvulcanized carboxyl group-containing acrylic rubber layer and an unvulcanized polyol-crosslinkable fluorine rubber layer. The unvulcanized carboxyl group-containing acrylic rubber layer contains: an aromatic polyvalent amine; 1,8-diazabicyclo[5.4.0]undecene-7, 1,5-diazabicyclo[4.3.0]nonene-5, or a salt of 1,8-diazabicyclo[5.4.0]undecene-7 or 1,5-diazabicyclo[4.3.0]nonene-5; and a guanidine compound. The guanidine compound is used in an amount of 3-8 parts by weight, preferably 4-6 parts by weight per 100 parts by weight of the unvulcanized carboxyl group-containing acrylic rubber. The unvulcanized acrylic rubber layer of this rubber laminate has excellent scorching stability and bondability.

Description

technical field [0001] The present invention relates to a rubber laminate. More specifically, it relates to a fluororubber / acrylate rubber laminate. Background technique [0002] For fuel hoses, rubber laminates in which the inner layer is made of fluororubber and the outer layer is made of epichlorohydrin-based rubber are first used (Patent Documents 1 and 2). However, the heat resistance of the rubber laminate is insufficient in a high-temperature environment close to an engine, and a fluororubber / acrylate rubber laminate excellent in heat resistance is required for such an application (Patent Document 3). [0003] In the rubber laminate and hose described in Patent Document 3, although the unvulcanized epoxy group-containing acrylate rubber layer and the unvulcanized fluororubber layer mixed with a silica-based filler are subjected to peroxide co-crosslinking, However, when an epoxy group-containing acrylate rubber was used, a laminate was formed, and a problem of poor ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): B32B25/14C08K5/18C08K5/31C08K5/3442C08L27/12C08L33/08F16L11/04
CPCB32B25/14C08L33/08F16L11/04C08L27/12B32B25/042B32B2250/02B32B2250/24B32B2250/248B32B2305/72B32B2305/77B32B2307/308C08K5/18C08K5/31C08K5/3442
Inventor 小野秀幸吉田保
Owner UNIMATEC CO LTD
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products