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Inverter igbt module packaging structure

A module packaging and inverter technology, applied in the direction of electric solid-state devices, semiconductor devices, electrical components, etc., can solve the problems of reduced current capacity, complex phase outlets, high failure rate, etc., and achieve the reduction of common-mode interference current to ground and the Effects of improved capacity and lifetime, and reduced equivalent parasitic capacitance

Active Publication Date: 2018-04-13
UNITED AUTOMOTIVE ELECTRONICS SYST
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The current capability of the small bonding wire is very weak, and often when the semiconductor IGBT chip is not overheated (Tj<150 degrees), the current has been limited by the bonding wire
[0008] like Figure 4 As shown, the conventional IGBT module cooling treatment method is to flatten the flat half-bridge IGBT module with large area and small thickness on the water cooling plate. far apart
In order to facilitate customer wiring, it is usually required that the three-phase output lines of the inverter IGBT module are adjacent to each other. The phase outgoing lines of the IGBT module need to be routed and bent for a long time. rise, making the working environment of electronic components harsh
The positive and negative busbars of the three-phase half-bridge IGBT module are far apart, and three pairs of busbar capacitors are required to connect with them to ensure a small parasitic inductance. There are many connection procedures, complex production, and high failure rate.
The three-phase half-bridge IGBT module needs a large area of ​​water-cooled board to cover, and the conventional water-cooled board is thick and heavy, which limits the power density of the inverter
The water channels of the three-phase half-bridge IGBT modules are connected in series, and the first two-phase half-bridge IGBT modules are heated. When the water flows through the third-phase half-bridge IGBT modules, the water temperature has risen sharply, which reduces the current capacity.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0040] Inverter IGBT (Insulated Gate Bipolar Transistor) module package structure, such as Figure 5 , Image 6 As shown, the inverter IGBT module includes three half-bridge IGBT modules of phase A, phase B and phase C, and each half-bridge IGBT module includes an upper half-bridge IGBT chip and a lower half-bridge IGBT chip, a first insulating ceramic substrate (DCB ), the second insulating ceramic substrate (DCB);

[0041] The surface area of ​​the first insulating ceramic substrate is provided with a positive input terminal (T+) area and a negative input terminal (T-) area, and the positive input terminal (T+) area and the negative input terminal (T-) area are insulated from each other;

[0042] Each IGBT chip has three electrodes C, E, and G, of which the two electrodes C and E are used to conduct current, and G is the on / off control pin of the IGBT;

[0043] The lower surface of the upper half-bridge IGBT chip is the C pole, and the upper surface is the E pole;

[0044...

Embodiment 2

[0055] Based on the inverter IGBT (insulated gate bipolar transistor) module packaging structure of the first embodiment, such as Figure 7 As shown, the A-phase, B-phase and C-phase three half-bridge IGBT modules of the inverter IGBT module are arranged between three compartments formed by four identical water-cooled plates and clamped by the water-cooled plates.

[0056] In the packaging structure of the inverter IGBT module in Embodiment 2, both sides of the half-bridge IGBT module of each phase contact the water-cooled plate through thermal grease to form a double-sided heat dissipation structure, which is equivalent to two thermal resistances connected in parallel in thermodynamics, which can realize double-sided cooling , so the thermal resistance is only half of the traditional single-sided cooling system.

Embodiment 3

[0058] The package structure of the inverter IGBT (insulated gate bipolar transistor) module based on the second embodiment, such as Figure 8 As shown, 4 identical water-cooled plates are fastened together through four screws at the four corners.

[0059] Preferably, the water cooling plate is provided with a water inlet at the top and a water outlet at the bottom, the water inlets of each water cooling plate are respectively connected to the water inlet pipes, and the water outlets are respectively connected to the water outlet pipes.

[0060] Preferably, the water inlet and outlet pipes are sealed with the corresponding water inlet and outlet by O-rings.

[0061] Preferably, the water cooling plate is made of thin aluminum sheets, and folds or protrusions can be provided inside the water cooling plate to increase the heat dissipation area.

[0062] In the packaging structure of the inverter insulated gate bipolar transistor module of the third embodiment, the water flow en...

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Abstract

The invention discloses a packaging structure of an inverter IGBT module. Both the positive input terminal and the negative input terminal of the half-bridge IGBT module are on the lower surface of the chip, and buffer capacitors can be respectively connected to the positive and negative input terminal areas on the surface of the first insulating ceramic substrate. The surface is soldered to minimize the inductance of the IGBT module pins; the E pole of the upper half-bridge IGBT chip of the half-bridge IGBT module and the C pole of the lower half-bridge IGBT chip are both on the upper surface of the chip, which can be far away from the water cooling plate, thereby reducing the equivalent The parasitic capacitance can reduce the common mode interference current to the ground, and can improve the EMC performance of the inverter; the half-bridge IGBT modules of each phase can cancel the bonding wire, which improves the current capability and life, reduces the chip area, and reduces the cost of the inverter ; The electrical pins of the half-bridge IGBT modules of each phase are directly welded to the insulating ceramic substrate and the chip, and the positive input terminals, negative input terminals and phase output pins of the half-bridge IGBT modules of each phase are very close to each other, so that the outgoing wires of the inverter are short, The wiring is simple, and the internal cavity is not easily heated by copper bars.

Description

technical field [0001] The invention relates to a motor inverter, in particular to an inverter IGBT module packaging structure. Background technique [0002] Electric vehicles have gradually entered the automotive market due to fuel saving and environmental protection. The motor controller (inverter) is the core component of electric vehicles, which together with the motor constitute the "engine" of new energy vehicles. has a huge impact on performance. [0003] The core component in the inverter, the IGBT (Insulated Gate Bipolar Transistor, insulated gate bipolar transistor) module accounts for more than 40% of the cost and more than 90% of the heat generation. The quality of its packaging and mechanical heat dissipation layout have a great impact on performance of the entire inverter. [0004] Such as figure 1 As shown, each half-bridge IGBT module contains two IGBT chips, the upper and lower half-bridges, and each IGBT chip has three electrodes C, E, and G, where C and...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H01L25/07H01L25/00
CPCH01L2924/13055H01L2924/19107H01L2224/48472H01L2224/49111H01L2224/49175H01L2924/00
Inventor 孙儒文王向炜范昊
Owner UNITED AUTOMOTIVE ELECTRONICS SYST
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