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Method for smelting rail steel with vanadium-bearing hot metal as raw materials

A technology for rail steel and molten iron, which is applied in the field of rail steel smelting, can solve the problems of wasting heat sources, undiscovered technologies, and increasing costs, and achieves the effects of saving energy, simple operation methods, and reducing smelting costs.

Active Publication Date: 2015-11-04
PANZHIHUA IRON & STEEL RES INST OF PANGANG GROUP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] (3) It is necessary to add a large amount of recarburizer to meet the composition requirements of the rail steel, which not only increases the cost, but also wastes the heat source;
[0008] In the existing technology, there are certain documents and patent reports on the process and method of producing vanadium-containing rail steel, but it involves a method of using vanadium-containing molten iron as raw material and adopting converter pre-dephosphorization and less slag smelting, vanadium-containing semi-steel and converter end point The control method for the homogeneous production of vanadium-containing rail steel by mixing molten steel has not been found in the industrial production of converter steelmaking.

Method used

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  • Method for smelting rail steel with vanadium-bearing hot metal as raw materials
  • Method for smelting rail steel with vanadium-bearing hot metal as raw materials
  • Method for smelting rail steel with vanadium-bearing hot metal as raw materials

Examples

Experimental program
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Effect test

Embodiment 1

[0032] The vanadium-containing hot metal of Panzhihua Iron and Steel Co., Ltd. is used as the raw material. The main components are shown in Table 1. First, deep desulfurization is carried out by combined injection. The injection time is 18.33 minutes. The unit consumption of magnesium powder is 0.91kg per ton of molten iron. After desulfurization, low-sulfur vanadium-containing molten iron is obtained. The main components of low-sulfur vanadium-containing molten iron are shown in Table 1.

[0033] Mix the prepared low-sulfur vanadium-containing molten iron into Panzhihua Iron & Steel's 120t re-blowing steelmaking converter for blowing, the mixing amount is 140t, then add 3.08t of dephosphorization agent into the converter, and use 535 oxygen lance for oxygen dephosphorization , the oxygen pressure is 0.65Mpa, and the oxygen flow rate is 23000m 3 / h, the oxygen supply time was 210 seconds, and then the oxygen supply was stopped. The measured semi-steel temperature was 1423°C, ...

Embodiment 2

[0040]Using Panzhihua Iron and Steel Vanadium-containing molten iron as raw material, its main components are shown in Table 2. Through composite injection deep desulfurization, the injection time is 24.66min, and the unit consumption of desulfurizer lime is 4.2kg per ton of vanadium-containing molten iron. The unit consumption of magnesium powder is 1.0kg per ton of vanadium-containing hot metal. After desulfurization, low-sulfur vanadium-containing hot metal is obtained. The main components of low-sulfur vanadium-containing hot metal are shown in Table 2.

[0041] Mix the prepared low-sulfur vanadium-containing molten iron into Panzhihua Iron & Steel's 120t re-blowing steelmaking converter for blowing, the mixing amount is 140t, then add 3.5t of dephosphorization agent into the converter, and use 535 oxygen lance for oxygen dephosphorization , the oxygen pressure is 0.65Mpa, and the oxygen flow rate is 23000m 3 / h, the oxygen supply time was 240 seconds, and then the oxygen ...

Embodiment 3

[0048] Using Panzhihua Iron and Steel Vanadium-containing molten iron as raw material, its main components are shown in Table 3. Through combined injection deep desulfurization, the injection time is 17 minutes, the unit consumption of desulfurizer lime is 3.5kg per ton of vanadium-containing molten iron, and the desulfurizer passivates magnesium The unit powder consumption is 0.9kg per ton of vanadium-containing hot metal. After desulfurization, low-sulfur vanadium-containing hot metal is obtained. The main components of low-sulfur vanadium-containing hot metal are shown in Table 3.

[0049] Mix the prepared low-sulfur vanadium-containing desulfurized hot metal into Panzhihua Iron and Steel's 120t double blowing steelmaking converter for blowing. Phosphorus, oxygen pressure is 0.60Mpa, oxygen supply flow is 23000m 3 / h, the oxygen supply time was 210 seconds, and then the oxygen supply was stopped. The measured semi-steel temperature was 1425°C, and the desulfurized and depho...

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Abstract

The invention discloses a method for smelting rail steel with vanadium-bearing hot metal as raw materials. The method comprises the steps that firstly, deep desulphurization is carried out on the vanadium-bearing hot metal through a combined injection method, and thus low-sulfur vanadium-bearing hot metal with the sulphur content smaller than 0.008% is obtained; then, the low-sulfur vanadium-bearing hot metal is put in a converter, a dephosphorization agent is added, blowing vanadium and carbon holding pre-dephosphorization is carried out, and thus vanadium-bearing semisteel with the P content smaller than or equal to 0.040% is obtained; a part of the vanadium-bearing semisteel is tapped in a steel ladle, smelting deep dephosphorization continues to be carried out on the rest part of the vanadium-bearing semisteel through converter slag formation, and thus end point molten steel with the P content smaller than or equal to 0.008% is obtained; and finally, tapped steel of the end point molten steel and the vanadium-bearing semisteel are mixed, a proper amount of deoxidization alloy and high-alkalinity refining slag is added, bottom argon blowing mixing is carried out on the steel ladle, and qualified molten rail steel is obtained. According to the method disclosed by the invention, the operation method is simple, and the production cost is low; the effective utilization and extraction of vanadium resources are guaranteed, and dephosphorization and little slag smelting can be effectively achieved in the converter steelmaking process; meanwhile, the energy is saved, the amount of adopted ferrovanadium alloy and carburant is greatly lowered, and the smelting cost is lowered.

Description

technical field [0001] Embodiments of the present invention relate to the field of metallurgy, and more specifically, embodiments of the present invention relate to a method for smelting rail steel using molten iron containing vanadium as a raw material. Background technique [0002] With the speed-up and heavy-duty development of railway transportation, higher performance and quality requirements are put forward for rail steel. In the cold winter of iron and steel enterprises, under the premise of ensuring quality, more and more attention has been paid to how to achieve high-efficiency and low-cost production ideas. [0003] In my country, some steel plants use vanadium-titanium ore for smelting, and the molten iron obtained after smelting contains P content of 0.050%-0.080%, S content of 0.055%-0.100%, Si content of 0.10%-0.30%, and V content of 0.25%-0.35%. ; In order to ensure the effective extraction and utilization of vanadium resources, vanadium extraction and desulfur...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C21C5/30C21C7/06C21C7/076C21C7/072
CPCY02P10/20
Inventor 何为郭华陈天明陈永杨森祥陈亮李志强郭奠荣李红光
Owner PANZHIHUA IRON & STEEL RES INST OF PANGANG GROUP
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