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Gas curtain control type flue dust collecting apparatus

A dust collection and control technology, applied in coating, metal material coating process, hot-dip galvanizing process, etc., can solve the problems of high energy consumption, unbearable, galvanizing stagnation, etc., achieve high collection rate and convenient use , the effect of simple installation

Active Publication Date: 2015-11-18
BAZHOU LAOBIAN METAL CURTAIN WALL MATERIALS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

After the workpiece enters the cover body, the retractable doors at both ends of the cover body are closed, and then the air is ventilated to remove dust; its advantages are simple structure and convenient operation, but it is difficult to remove slag and ash, and it is difficult to seal the upper part of the cover body. Blocked, it is difficult to guarantee the quality of plated parts
Chinese patent (patent number: ZL200920111934.7) discloses a blowing-suction exhaust gas collection device for hot-dip galvanizing, which is mainly composed of variable-section blowing ducts and equal-section suction ducts distributed on both sides of the zinc pot. The air blown out from the blower port can control the rise of smoke and dust, which is beneficial to improve the smoke and dust absorption rate of the suction port; but its disadvantage is that the suction duct with equal cross-section is difficult to completely absorb the divergent smoke and dust airflow, which is easy to cause smoke running and leakage
Chinese patent (patent number: ZL201320702057.7) discloses a dust collection device, which adopts two centrifugal fans distributed on both sides of the zinc pot, and uses strong air to draw away the dust above the zinc bath; its disadvantage is that it needs High-power ventilation, high energy consumption, large loss of heat capacity of the zinc bath, easy to cause galvanizing to stagnate and wait for the temperature to rise, and eventually lead to an unbearable increase in the cost of galvanizing

Method used

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  • Gas curtain control type flue dust collecting apparatus
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  • Gas curtain control type flue dust collecting apparatus

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0024] Dimensions of the zinc pot: length × width × depth is 10m × 1.5m × 2m, the air curtain control type smoke and dust collection device includes the gas nozzle 1 and the bracket 11 supporting the gas nozzle 1, the baffle plate 2, the bellows 3 and the bracket 33 supporting the bellows 3 , intake pipeline 4, exhaust pipeline 5.

[0025] The air nozzle 1 and the bellows 3 are respectively installed on both sides of the zinc pot. The air inlet of the air nozzle 1 is connected to the air inlet pipeline 4. The air outlet of the air nozzle 1 is in the shape of a slit, and the direction of the air outlet is in the horizontal direction. The length of the air outlet is is 10m. The baffle plate 2 is installed on the end of the zinc pot, the length of the baffle plate 2 is 1.5m, and the top of the baffle plate 2 is flush with the top of the bellows 3. The air inlet 31 of the bellows 3 is opposite to the air outlet of the air nozzle 1, and through holes are distributed on the partiti...

Embodiment 2

[0027] Dimensions of the zinc pot: length × width × depth is 16m × 2m × 2.5m, the air curtain control type smoke and dust collection device includes the gas nozzle 1 and the bracket 11 supporting the gas nozzle 1, the baffle plate 2, the bellows 3 and the bracket 33 supporting the bellows 3 , intake pipeline 4, exhaust pipeline 5.

[0028] The air nozzle 1 and the bellows 3 are respectively installed on both sides of the zinc pot. The air inlet of the air nozzle 1 is connected to the air inlet pipe 4. The air outlet of the air nozzle 1 is in the shape of a slit, and the angle between the direction of the air outlet and the horizontal direction is 15°. , the length of the air outlet is 16m. The baffle plate 2 is installed on the end of the zinc pot, the length of the baffle plate 2 is 2m, and the top of the baffle plate 2 is flush with the top of the bellows 3 . The air inlet 31 of the bellows 3 is opposite to the air outlet of the air nozzle 1, and through holes are distribut...

Embodiment 3

[0030] Dimensions of the zinc pot: length x width x depth 7m x 1.8m x 2.0m. The air nozzle 1 and the bellows 3 are respectively installed on both sides of the zinc pot. The air inlet of the air nozzle 1 is connected to the air inlet pipeline 4. The air outlet of the air nozzle 1 is in the shape of a slit, and the angle between the direction of the air outlet and the horizontal direction is 10° , the length of the air outlet is 7m. The baffle plate 2 is installed on the end of the zinc pot, the length of the baffle plate 2 is 1.8m, and the top of the baffle plate 2 is flush with the top of the bellows 3 . The air inlet of the bellows 3 is opposite to the air outlet of the air nozzle 1, and through holes are distributed on the partition plate of the air inlet 31 of the bellows 3, from the baffle plate 2 of the zinc pot to the other end of the zinc pot on the partition of the air inlet 31 of the bellows 3 The distribution density of vias gradually decreases (eg image 3 Middle ...

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PUM

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Abstract

The present invention discloses a gas curtain control type flue dust collecting apparatus, which comprises a gas nozzle, a bracket for installing the gas nozzle, a baffle, a wind box, a bracket for installing the wind box, a gas inlet pipeline and a gas discharge pipeline, wherein the gas nozzle and the wind box are respectively arranged on both sides of a zinc pot, the gas inlet end of the gas nozzle is connected with the gas inlet pipeline, the wind outlet of the gas nozzle presents a slit shape, the direction angle and the installation height of the wind outlet can be adjusted, the wind inlet of the wind box is a mesh separation plate, through holes are distributed on the separation plate, the through hole distribution density is affected by the work-piece immersion plating inclination angle, the wind discharge port of the wind box is connected with the gas discharge pipeline and a flue dust treatment device, the baffle is arranged on the end portion of the zinc pot, and the length of the baffle and the width of the zinc pot are the same. According to the present invention, the apparatus is suitable for collection of the acid mist in the acid washing groove in the hot immersion plating process acid washing process when the assembled components of the apparatus are made from the acid resistance and alkali resistance materials; and the apparatus has characteristics of simple structure, easy installation, good flue dust or acid mist collection effect, and low operating energy consumption.

Description

technical field [0001] The invention relates to an air curtain control type smoke dust collection device, more specifically, the invention relates to a smoke dust collection device used in batch hot-dip galvanizing process dipping process. Background technique [0002] During the hot-dip galvanizing process, a protective zinc chloride-ammonium salt film is formed on the surface of the workpiece after the assisted plating treatment. Because the decomposition temperature of ammonium chloride in the salt film is low, it is much lower than the conventional hot-dip galvanizing temperature 450°C. Therefore, during immersion plating, ammonium chloride is heated and decomposed to form ammonia gas and hydrogen chloride gas. These two gases combine to form micron-scale or nano-scale crystal particles above the zinc bath, generating a large amount of smoke and dust, which seriously affects the operating environment of workers and the surrounding ecology. Therefore, Research on the con...

Claims

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Application Information

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IPC IPC(8): C23C2/06
Inventor 边双动
Owner BAZHOU LAOBIAN METAL CURTAIN WALL MATERIALS
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