Internal combustion engine aluminum piston with reinforced pin hole and preparation method of internal combustion engine aluminum piston

A technology for internal combustion engines and pistons, which is applied in the direction of pistons, mechanical equipment, engine components, etc., can solve problems such as the shedding of reinforced bushes, and achieve the effects of improving thermal fatigue strength, light weight, and a wide range of applications

Inactive Publication Date: 2015-12-30
SHANDONG UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0007] In the present invention, an aluminum-based ceramic fiber reinforcement ring is inlaid and cast in the piston pin hole of the aluminum piston of the internal combustion engine, which is made of a ceramic fiber sleeve immersed in high-temperature liquid aluminum alloy under pressure. The liquid aluminum alloy is the casting liquid aluminum alloy of the piston body, so that the aluminum The base ceramic fiber reinforced ring is integrated with the piston body to solve the problem of traditional reinforced bush falling off

Method used

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  • Internal combustion engine aluminum piston with reinforced pin hole and preparation method of internal combustion engine aluminum piston
  • Internal combustion engine aluminum piston with reinforced pin hole and preparation method of internal combustion engine aluminum piston

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0029] 1) if figure 1 , 2 According to the shape, size and strength requirements of the piston pin hole 2 and the piston pin seat 1, the ceramic fiber sleeve prefabricated parts are manufactured and processed. Make an installation and positioning plane 4 on the side (piston seam side);

[0030] 2) Process the piston casting mold, process the pins for installing and fixing the prefabricated ceramic fiber sleeve on the mold, and process the positioning platform at the root of the pin corresponding to the positioning plane of the prefabricated ceramic fiber sleeve;

[0031] 3) Install the ceramic fiber sleeve prefabricated part preheated to 880°C on the mold, pour the liquid aluminum alloy at 740°C, after the pouring is completed, add 5bar nitrogen inert gas pressure through the milling riser, so that the liquid aluminum alloy is immersed in the prefabricated The aluminum matrix ceramic fiber reinforced composite material is formed after cooling out of the mold and fully combin...

Embodiment 2

[0035] 1) if figure 1 , 2 According to the shape, size and strength requirements of the piston pin hole 2 and the piston pin seat 1, the ceramic fiber sleeve prefabricated parts are manufactured and processed. Make an installation and positioning plane 4 on the side (piston seam side);

[0036] 2) Process the piston casting mold, process the pins for installing and fixing the prefabricated ceramic fiber sleeve on the mold, and process the positioning platform at the root of the pin corresponding to the positioning plane of the prefabricated ceramic fiber sleeve;

[0037]3) Install the ceramic fiber sleeve prefabricated part preheated to 850°C on the mold, and pour the liquid aluminum alloy at 760°C. After the pouring is completed, add 5bar nitrogen inert gas pressure through the milling riser, so that the liquid aluminum alloy is immersed in the prefabricated The aluminum matrix ceramic fiber reinforced composite material is formed after cooling out of the mold and fully com...

Embodiment 3

[0041] 1) if figure 1 , 2 According to the shape, size and strength requirements of the piston pin hole 2 and the piston pin seat 1, the ceramic fiber sleeve prefabricated part is manufactured and processed. Make an installation and positioning plane 4 on the side (piston seam side);

[0042] 2) Process the piston casting mold, process the pins for installing and fixing the prefabricated ceramic fiber sleeve on the mold, and process the positioning platform at the root of the pin corresponding to the positioning plane of the prefabricated ceramic fiber sleeve;

[0043] 3) Install the ceramic fiber sleeve prefabricated part preheated to 920°C on the mold, and pour the liquid aluminum alloy at 730°C. After the pouring is completed, add 6bar argon inert gas pressure through the milling riser to make the liquid aluminum alloy immerse In the prefabricated part and combined with ceramic fiber material, aluminum matrix ceramic fiber reinforced composite material is formed after coo...

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Abstract

The invention provides an internal combustion engine aluminum piston with a reinforced pin hole and a preparation method of the internal combustion engine aluminum piston. The internal combustion engine aluminum piston with the reinforced pin hole is characterized in that an aluminum-based ceramic fiber reinforcement ring (3) integrally formed with a piston body is embedded and cast in a piston pin hole (2) reserved in a piston pin seat (1), and the piston check mouth side of the aluminum-based ceramic fiber reinforcement ring (3) is provided with a positioning plane (4). According to the method, a pressure casting process is adopted, in the casting process, liquid aluminum alloy is immersed into a ceramic fiber sleeve prefabricated member for being combined with the ceramic fiber sleeve prefabricated member, so that the aluminum-based ceramic fiber reinforcement ring (3) which is made of aluminum-based ceramic fiber reinforced composite materials and integrally formed with the piston body is obtained. According to the internal combustion engine aluminum piston with the reinforced pin hole and the preparation method of the internal combustion engine aluminum piston, the high-temperature fatigue intensity of the piston pin hole reinforced by the ceramic fiber composite materials can be improved by 20%-30% compared with an ordinary pin hole, the linear expansion coefficient can be lowered by 20%, and the wear resistance can be twice that of the ordinary aluminum pin hole; the internal combustion engine aluminum piston has the advantage of being high in pin hole thermal fatigue strength compared with an ordinary aluminum piston.

Description

technical field [0001] An internal combustion engine aluminum piston with reinforced pinholes and a preparation method thereof belong to the technical field of engine pistons. Background technique [0002] At present, the diesel engines used in trucks, construction machinery, ships, etc. are constantly developing in the direction of high power and high load; the gasoline engines used in passenger cars such as cars and SUVs are also developing in the direction of high power and high speed. . The strengthening degree and explosion pressure of the engine are constantly increasing, and the emission requirements are becoming more and more stringent, which puts forward higher requirements for the key moving parts in the engine - the piston. As the heart of the engine, the piston is subjected to periodic heating of high-temperature gas and alternating high-pressure loads during work, and its working environment is very harsh. [0003] The pin seat on the upper side of the piston ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22D23/04B22D27/13F02F3/00
Inventor 刘世英苏茂蔚郑斌刘延栋陈延鹏
Owner SHANDONG UNIV OF TECH
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