Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Alloy material resistant to corrosion of molten aluminum and casting process for alloy material

An alloy material and casting process technology, applied in the field of high temperature corrosion resistance and wear resistance, can solve the problems of high temperature corrosion resistance, high temperature wear resistance, no major breakthrough in high temperature wear resistance, increased cost of production enterprises, and high cost of high chromium-nickel alloys, and achieve toughening effect. Significantly, the effect of improving hardenability, increasing hardness and wear resistance

Active Publication Date: 2016-04-20
JIANGSU HUAYE TECH
View PDF8 Cites 2 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The technical problem to be solved by the present invention is to overcome the high-chromium-nickel alloy steel 316L or 317L used in the prior art for sinking rollers and stabilizing rollers, but there has been no major breakthrough in the high-temperature corrosion resistance and high-temperature wear resistance of these materials, and the cost of high-chromium-nickel alloys High, short service life, frequent replacement caused the defects of secondary increase in the cost of production enterprises, to provide a corrosion-resistant molten aluminum zinc alloy material

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] A corrosion-resistant aluminum-zinc liquid alloy material, which contains the following components by weight:

[0028] C: 0.40%, Cr9%, Si2%, Mo0.7%, W0.7%, Ti0.05%, rare earth 0.05%, the balance is iron and unavoidable impurities.

[0029] The casting process of the molten aluminum-zinc liquid corrosion-resistant alloy material comprises the following steps:

[0030] 1), weigh raw materials according to the formula;

[0031] 2) Anneal the mold to 360°C;

[0032] 3) Add ferrochromium, carbon rods and pure tungsten into the furnace for melting, and the melting temperature is ≤760°C;

[0033] 4) Add iron after the charge is melted, the melting temperature is 1550°C-1580°C, and stop the furnace to make slag after the iron is melted;

[0034] 5) Add ferrosilicon, ferromolybdenum, and rare earth. After the temperature reaches 1620°C, slag is made and steel is tapped again. Ferrotitanium is added into the ladle. When the temperature measurement reaches 1500°C, molten steel ...

Embodiment 2

[0040] A corrosion-resistant aluminum-zinc liquid alloy material, which contains the following components by weight:

[0041] C: 0.50%, Cr11%, Si2.5%, Mo1.0%, W3%, Ti0.2%, rare earth 0.2%, the balance is iron and unavoidable impurities.

[0042] The casting process and heat treatment process of the alloy material in this embodiment are the same as in Embodiment 1.

Embodiment 3

[0044] A corrosion-resistant aluminum-zinc liquid alloy material, which contains the following components by weight:

[0045] C: 0.60%, Cr10%, Si2.2%, Mo0.9%, W2.0%Ti0.15%, rare earth 1%, the balance is iron and unavoidable impurities.

[0046] The casting process and heat treatment process of the alloy material in this embodiment are the same as in Embodiment 1.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
tensile strengthaaaaaaaaaa
hardnessaaaaaaaaaa
tensile strengthaaaaaaaaaa
Login to View More

Abstract

The invention discloses an alloy material resistant to corrosion of molten aluminum. The alloy material comprises the following components in percentage by weight: 0.40%-0.60% of C, 9%-11% of Cr, 2%-2.5% of Si, 0.7%-1.0% of Mo, 0.7%-3% of W, 0.05%-0.2% of Ti, 0.05%-0.2% of rare earth and the balance of iron and inevitable impurities. According to the alloy material, a novel alloy design thought is adopted, a Ni-free alloy design is adopted, a proper amount of Si, Mo, W and trace Ti and rare earth are added on the basis of medium carbon (0.40%-0.60%) and medium chromium (9%-11%), and smelting, casting and thermal treatment are carried out, so that the alloy material has very high tempering stability and high-temperature hardness, can be used for a long time in the molten aluminum at 620-650 DEG C; and the alloy material has tensile strength greater than or equal to 820MPa, surface hardness greater than or equal to 280HB, and ductility greater than or equal to 18%, and especially has tensile strength greater than or equal to 620MPa and ductility greater than or equal to 21% at a high temperature of 620 DEG C, so that the service life of the alloy material is prolonged by more than once on the basis of a conventional material and the production efficiency is improved.

Description

technical field [0001] The invention relates to the field of high-temperature corrosion resistance and wear resistance, in particular to a molten aluminum-zinc liquid corrosion-resistant alloy material and a casting process thereof. Background technique [0002] The sinking rolls and stabilizing rolls in the continuous hot-dip aluminum-zinc sheet production line are immersed in the molten aluminum-zinc liquid at nearly 620-650 °C, and are corroded and penetrated by the highly active aluminum-zinc liquid, resulting in zinc slag and pitting corrosion on the roll surface. At the same time, the strip steel drives the sinking roller to move at a speed of 30-35m / s, and the aluminum-zinc liquid and the steel belt have a strong high-temperature wear effect on the surface of the sinking roller. At present, most of the sinking rollers and stabilizing rollers produced in the market are made of high-chromium-nickel alloy steel 316L and 317L, and foreign materials are basically extended ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): C22C38/34C22C38/22C22C38/28C21D1/18C21D1/28C21D6/00
CPCC21D1/18C21D1/28C21D6/002C21D6/008C22C38/005C22C38/22C22C38/28C22C38/34
Inventor 王金龙杜晓东蔡高银沈礼宏祝平龙吴士明
Owner JIANGSU HUAYE TECH
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products