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Preparation method of light bicycle frame with high strength and low density

A low-density, bicycle technology, applied in other manufacturing equipment/tools, manufacturing tools, etc., can solve problems such as tearing, affecting quality, poor plastic deformation ability of magnesium alloys, and meeting the needs of ensuring strength, improving hardness and strength, The effect of good hysteresis shock absorption performance

Inactive Publication Date: 2016-05-04
QINGHAI TSAIDAM QINGYUAN MAGNESIUM SCI & TECH CO LTD +1
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] ⑴Magnesium alloy materials have poor fluidity during the extrusion process. If the temperature and speed are not controlled accurately, it is very easy to have incomplete mold filling, especially the extrusion speed.
When the deformation speed increases again, although the temperature rise of the blank is obvious, because the work hardening speed of the metal during the deformation process is faster than the recrystallization softening process, the flow stress of the billet not only does not decrease, but increases significantly, so that the extruded The shape of the profile is defective and cannot meet the standard
[0006] (2) Metal magnesium has a close-packed hexagonal structure, so the plastic deformation ability of magnesium alloy is poor. At high temperature, twin crystal slip is easy to occur, and the plastic deformation ability is improved. However, if the temperature is too high, the grain growth will be caused, and the plastic deformation ability will be reduced. and will affect the strength of the product
The magnesium alloy bicycle frame involved in the present invention is composed of pipes with different diameters and wall thicknesses. The thinnest pipe has a wall thickness of only 1.8mm. During the extrusion process, the extrusion ratio is very large, and there is great friction between the material and the mold. During the extrusion process, it will generate very high heat, which makes it difficult to control the temperature during the extrusion process, resulting in easy skinning, tearing, and rough surface of the product, which affects the quality

Method used

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  • Preparation method of light bicycle frame with high strength and low density

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0043] Example 1 A method for preparing a high-strength, low-density lightweight bicycle frame, comprising the following steps:

[0044] ⑴ Preparation of magnesium alloy ingot:

[0045] Preheat magnesium ingot 940kg, aluminum ingot 7kg, zinc ingot 21kg, Al-20Ti master alloy 12kg, Mg-50Nd master alloy 4.2kg, Mg-50Y master alloy 7.5kg, Mg-50Ce master alloy 1.4kg to 100~130 ℃, then put the magnesium ingot, aluminum ingot and zinc ingot in CO 2 Melted in a furnace protected by mixed gas with Ar; after melting, keep it at 650~690°C for 45 minutes, then raise the temperature to 760~790°C, at this time, add Al-20Ti master alloy, Mg-50Nd master alloy, Mg-50Y master alloy, Mg-50Ce master alloy, after the Al-20Ti master alloy, Mg-50Nd master alloy, Mg-50Y master alloy and Mg-50Ce master alloy are melted, the magnesium liquid is heated to 770~800°C and kept for 50 minutes; then cooled to 650~ 700°C, after standing for 20 minutes, cast with a steel mold pre-heated to 150-200°C to obtai...

Embodiment 2

[0064] Example 2 A method for preparing a high-strength, low-density lightweight bicycle frame, comprising the following steps:

[0065] ⑴ Preparation of magnesium alloy ingot:

[0066] Preheat magnesium ingot 960kg, aluminum ingot 57kg, zinc ingot 18kg, Al-20Ti master alloy 10kg, Mg-50Nd master alloy 3.6kg, Mg-50Y master alloy 7.0kg, Mg-50Ce master alloy 1.2kg to 130~160 ℃, then put the magnesium ingot, aluminum ingot and zinc ingot in CO 2 Melted in a furnace protected by mixed gas with Ar; after melting, keep it at 690~730°C for 35 minutes, then raise the temperature to 790~820°C, at this time, add Al-20Ti master alloy, Mg-50Nd master alloy, Mg-50Y master alloy, Mg-50Ce master alloy, after the Al-20Ti master alloy, Mg-50Nd master alloy, Mg-50Y master alloy and Mg-50Ce master alloy are melted, the magnesium liquid is heated to 800~830℃ and kept for 40 minutes; then cooled to 700~ 750°C, after standing for 15 minutes, cast with a steel mold preheated to 200~250°C to obtai...

Embodiment 3

[0085] Example 3 A method for preparing a high-strength, low-density lightweight bicycle frame, comprising the following steps:

[0086] ⑴ Preparation of magnesium alloy ingot:

[0087] Preheat 980kg of magnesium ingot, 3kg of aluminum ingot, 15kg of zinc ingot, 8kg of Al-20Ti master alloy, 3.0kg of Mg-50Nd master alloy, 6.5kg of Mg-50Y master alloy, and 1.0kg of Mg-50Ce master alloy to 160~180 ℃, then put the magnesium ingot, aluminum ingot and zinc ingot in CO 2 Melted in a furnace protected by mixed gas with Ar; after melting, keep it at 730~760°C for 25 minutes, then raise the temperature to 820~840°C, at this time, add Al-20Ti master alloy, Mg-50Nd master alloy, Mg-50Y master alloy, Mg-50Ce master alloy, after the Al-20Ti master alloy, Mg-50Nd master alloy, Mg-50Y master alloy and Mg-50Ce master alloy are melted, the magnesium liquid is heated to 830~860°C and kept for 30 minutes; then cooled to 750~ 800°C, after standing for 10 minutes, cast with a steel mold pre-hea...

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Abstract

The invention relates to a preparation method of a light bicycle frame with high strength and low density. The method comprises the following steps: (1) preparing a magnesium alloy ingot; (2) annealing after machining of the magnesium alloy ingot; (3) carrying out forward extrusion preparation; (4) extruding the magnesium alloy ingot obtained in step (3) to obtain a profile and dragging; (5) carrying out backward extrusion preparation; (6) extruding the magnesium alloy ingot obtained in step (5) to obtain a profile and dragging; (7) cutting the profiles obtained in step (4) and step (6); (8) machining a product obtained in step (7), then quenching, carrying out aging treatment, and then naturally cooling to room temperature to obtain a pipe; (9) carrying out treatment and heat preservation on the pipe obtained in step (8); and (10) machining the pipe obtained in step (9) after welding, heat treatment and cooling to obtain the product of the bicycle frame. The preparation method is simple in process and easy to implement, and the obtained product can solve the problem of compatibility of strength and weight of the bicycle frame to the greatest extent.

Description

technical field [0001] The invention relates to the technical field of metal material preparation, in particular to a method for preparing a high-strength, low-density lightweight bicycle frame. Background technique [0002] At present, bicycles are a huge industry that is inseparable from the development of human society. For more than 200 years, human beings are still inseparable from bicycles, because bicycles can not only travel but also keep fit, and they are ideal means of transportation for short-distance travel. With the progress of society, human beings have attached great importance to the protection of the natural ecological environment and the concept of "life lies in movement", which has set off an unprecedented tide in the 21st century, and its industrialization will have a great impact on human society. The extremely far-reaching impact will inevitably bring huge economic value and huge benefits in the industry. [0003] As the most important part of a bicycl...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23P15/00B23P23/04B22D7/00B22D21/04C22F1/06
CPCB22D7/005B22D21/04B23P15/00B23P23/04C22F1/06
Inventor 田哿苏薪鉴袁寰宇
Owner QINGHAI TSAIDAM QINGYUAN MAGNESIUM SCI & TECH CO LTD
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